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INSTALLATION INSTRUCTION (OPTIONS) 

 

 

BOOST PUMP 

 

 
Install  the  boost  pump  with  the  motor  up  or  sideways  in  a  dry  location  below  the  water  line,  in 
between  the  sea  strainer  and  the  pre-filter(s).    The  intake  is  at  the  center  of  the  pump.    Avoid 
elbows/90 degree fittings in your plumbing.  The complete pump head can be turned in case the outlet 
direction is not suitable for your installation. 
 
Be sure your electrical wiring for this pump switches off and on at the same time the magnetic clutch 
switches off and on, to prevent the pump from being damaged due to dry run.  

 

 

5MICRON PRE-FILTER HOUSING  

 

 
Connect  the  filter  housing  with  the  supplied  ¾”  nylon  nipple  to  the  standard  filter  housing  and 
reconnect  the  reinforced vinyl  hose.    The  5micron  cartridge  has  to  be  installed  as the  second  filter  in 
flow direction.   

 
5MICRON PRE FILTER HOUSING WITH LOW PRESSURE GAUGE 

 
The optional 5micron pre filter housing with low pressure gauge has to be installed as a second filter in 
flow direction. 
 

 

 

FRESHWATER FLUSH SYSTEM 

 

 

Install  the  active  carbon  filter  housing  at  a  serviceable  location  in  between  your  freshwater  system 
pump and the pre-filter housing(s).  Connect one port of the shut off valve to the provided barbed tee.  
Connect the two remaining ports of the tee to the outlet of the storage/cleaning valve and to the intake 
of  the  high-pressure  pump  (refer  to  the  flow  diagram).    Connect the  intake of  the  active  carbon  filter 
housing to your boat’s pressurized water system. 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Watermakers 1200-BML-3

Page 1: ...NUAL Pages 2 INTRODUCTION 3 SPECIFICATIONS 4 5 STANDARD SYSTEM FEATURES OPTIONS AND ACCESSORIES 6 FLOW DIAGRAM 7 9 INSTALLATION INSTRUCTIONS 10 INSTALLATION INSTRUCTIONS OPTIONS 11 13 SYSTEM OPERATION...

Page 2: ...st products on the market The purpose of this manual is to allow you to become familiar with each component of your new ECH2O Tec Watermaker By understanding the function importance and normal operati...

Page 3: ...rated performance is tested at 26 C 80 F water temperature and 33g NaCl ltr RO MEMBRANE TYPE Standard size high rejection TFC Polyamide thin film composite spiral wound single pass reverse osmosis ele...

Page 4: ...gh pressure gauge 1 Product flow meter 25 50 100gph 1 Diverter 3 way valve 1 Breaker 10amp or 2 Breakers 10 amp with optional boost pump 6 1 Hardener pH neutralizer kit with mineral element and 2pcs 3...

Page 5: ...al cartridge stainless steel bracket 8 screws shut off valve 2 x 5 8 hose barb connectors 10ft 1 2 braided hose 4 x 1 2 hose clamps Low pressure gauge The low pressure gauge indicates when the pre fil...

Page 6: ...ermakers DATE 31 05 06 REV 3 1 DRWN MS BOOST PUMP FRESH WATER FLUSH FILTER FILTER STRAINER FILTER PUMP FILTER 5 20 PSI PSI FLOW REJECT WATER REJECT WATER OUTLET CLEANING STORAGE SOLUTION INTAKE R O ME...

Page 7: ...ld only do the electrical installation Connect the wire of the magnetic clutch to the system switch on the control panel Supply 12V DC to the switch This wire needs to be protected by a 10A fuse When...

Page 8: ...h storage valve is supplied connect the 3 4 hose fitting on the tee to the bottom intake fitting of the high pressure pump INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM CAUTION USE A...

Page 9: ...your water tanks into the R O membrane and does not require a new fitting in your tank When using a spigot as the taste test station be sure you have no shut off valves in the product water line A han...

Page 10: ...plied nylon nipple to the standard filter housing and reconnect the reinforced vinyl hose The 5micron cartridge has to be installed as the second filter in flow direction 5MICRON PRE FILTER HOUSING WI...

Page 11: ...Switch on the boost pump optional and the electro magnetic clutch 7 Flush the air out of the system Check the brine discharge at the output location Caution Never allow any leaks in your hose or tube...

Page 12: ...ow rate of your vessel s fresh water system pump 6 Close the seawater intake valve MEMBRANE STORAGE PROCEDURE If you intend to store your watermaker for more than 7 days growth of microorganism will d...

Page 13: ...bel CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note All cl...

Page 14: ...applicable When brushes are worn out High pressure pump Change crankcase oil Change packing seals and O rings Initial change after 50 hrs Every 200 operating hours or 6 months Every 5000 hrs or 2 year...

Page 15: ...s inner wall and remove it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel o...

Page 16: ...recommended lubricant SAE 90 gear box oil non detergent Check inlet lines for restrictions and or proper size Check strainer and filter s Inability to build up pressure Discharge valve chamber has ai...

Page 17: ......

Page 18: ...16B and copper gasket 16D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOT...

Page 19: ...s 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with...

Page 20: ...s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product A return authorization must be obtained before any part or component is ship...

Page 21: ...nger of the Reverse Osmosis Membrane Element s fouling or drying out Therefore we can ship your system without the Membrane s This allows you to install the system at the appropriate time in your sche...

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