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STANDARD SYSTEM FEATURES 

 

1)

 

1 PVC sea strainer 

 

2 3/4” barbed hose connectors straight 

 
2)

 

     1 Filter housing

 with 20 micron pre filter cartridge (without boost pump) or  

2 Filter housings with 5 and 20-micron pre filter cartridges (with boost pump)  
1 Stainless steel bracket with 8 screws. 
1 20micron cartridge  
1 1/2” Service valve with 1 Nylon nipple and 3 barbed hose connectors (with boost pump) 
or  
1 3/4” flush/storage valve with 1 Nylon nipple and 1 NPT female tee (without boost pump) 
1 Filter wrench 

 
3) 

1 High-pressure pump 

with stainless steel pump head and magnetic clutch       

 

 
4) 

 

Pressure vessel(s) with reverse osmosis membrane(s)                  

  500 - BML1 

One 

40” vessel  

  900 - BML2 

Two 

40” vessels  

1200 - BML3 

Three 

40” vessels  

1500 - BML4 

Four 

40” vessels  

 
5) 

1 Stainless steel control panel 

1 Stainless steel self-regulating pressure control valve 
1 High pressure gauge 
1 Product flow meter (25 / 50 / 100gph) 

 

1 Diverter (3-way) valve 
1 Breaker (10amp) or  
2 Breakers (10 amp with optional boost pump) 
 

6)

 

1 Hardener / pH neutralizer kit

 with mineral element and 2pcs 3/8” compression fittings 

1 Stainless steel bracket with 8 screws 
 

7) 

15 feet / 4.5 meter high pressure hose with 2 x stainless steel high pressure fittings attached 
2 Stainless steel field attachable high-pressure fittings 

 
8) 

20 feet / 6 meter 3/8” blue product water tubing or 1/2” braided hose (model 1500)  

 

10 feet / 3 meter 3/4” wire coil reinforced hose (without boost pump only) 

 

10 feet / 3 meter 1/2” braided reject hose 

 
9) 

2 x 1/2” stainless steel hose clamps (model 500, 900, 1200) or 

 

6 x 1/2” stainless steel hose clamps (model 1500) 
6 x 3/4” and 2 x 5/8” stainless steel hose clamps (with boost pump) or  
8

 

x 3/4” stainless steel hose clamps (without boost pump)  

 
10) 

1 Handheld TDS Meter 

 

2 Filter cartridges, 20 microns (without boost pump) or 5 and 20 microns (with boost pump) 

 

1 Biocide, 1 acid cleaning solution, 1 alkaline cleaning solution 

Summary of Contents for Watermakers 1200-BML-3

Page 1: ...NUAL Pages 2 INTRODUCTION 3 SPECIFICATIONS 4 5 STANDARD SYSTEM FEATURES OPTIONS AND ACCESSORIES 6 FLOW DIAGRAM 7 9 INSTALLATION INSTRUCTIONS 10 INSTALLATION INSTRUCTIONS OPTIONS 11 13 SYSTEM OPERATION...

Page 2: ...st products on the market The purpose of this manual is to allow you to become familiar with each component of your new ECH2O Tec Watermaker By understanding the function importance and normal operati...

Page 3: ...rated performance is tested at 26 C 80 F water temperature and 33g NaCl ltr RO MEMBRANE TYPE Standard size high rejection TFC Polyamide thin film composite spiral wound single pass reverse osmosis ele...

Page 4: ...gh pressure gauge 1 Product flow meter 25 50 100gph 1 Diverter 3 way valve 1 Breaker 10amp or 2 Breakers 10 amp with optional boost pump 6 1 Hardener pH neutralizer kit with mineral element and 2pcs 3...

Page 5: ...al cartridge stainless steel bracket 8 screws shut off valve 2 x 5 8 hose barb connectors 10ft 1 2 braided hose 4 x 1 2 hose clamps Low pressure gauge The low pressure gauge indicates when the pre fil...

Page 6: ...ermakers DATE 31 05 06 REV 3 1 DRWN MS BOOST PUMP FRESH WATER FLUSH FILTER FILTER STRAINER FILTER PUMP FILTER 5 20 PSI PSI FLOW REJECT WATER REJECT WATER OUTLET CLEANING STORAGE SOLUTION INTAKE R O ME...

Page 7: ...ld only do the electrical installation Connect the wire of the magnetic clutch to the system switch on the control panel Supply 12V DC to the switch This wire needs to be protected by a 10A fuse When...

Page 8: ...h storage valve is supplied connect the 3 4 hose fitting on the tee to the bottom intake fitting of the high pressure pump INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM CAUTION USE A...

Page 9: ...your water tanks into the R O membrane and does not require a new fitting in your tank When using a spigot as the taste test station be sure you have no shut off valves in the product water line A han...

Page 10: ...plied nylon nipple to the standard filter housing and reconnect the reinforced vinyl hose The 5micron cartridge has to be installed as the second filter in flow direction 5MICRON PRE FILTER HOUSING WI...

Page 11: ...Switch on the boost pump optional and the electro magnetic clutch 7 Flush the air out of the system Check the brine discharge at the output location Caution Never allow any leaks in your hose or tube...

Page 12: ...ow rate of your vessel s fresh water system pump 6 Close the seawater intake valve MEMBRANE STORAGE PROCEDURE If you intend to store your watermaker for more than 7 days growth of microorganism will d...

Page 13: ...bel CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note All cl...

Page 14: ...applicable When brushes are worn out High pressure pump Change crankcase oil Change packing seals and O rings Initial change after 50 hrs Every 200 operating hours or 6 months Every 5000 hrs or 2 year...

Page 15: ...s inner wall and remove it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel o...

Page 16: ...recommended lubricant SAE 90 gear box oil non detergent Check inlet lines for restrictions and or proper size Check strainer and filter s Inability to build up pressure Discharge valve chamber has ai...

Page 17: ......

Page 18: ...16B and copper gasket 16D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOT...

Page 19: ...s 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with...

Page 20: ...s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product A return authorization must be obtained before any part or component is ship...

Page 21: ...nger of the Reverse Osmosis Membrane Element s fouling or drying out Therefore we can ship your system without the Membrane s This allows you to install the system at the appropriate time in your sche...

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