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CONTROL PANEL 

  

Mount  the  control  panel  in  an  easily  accessible  location  as  close  as  possible  to  the  membrane 
housing(s). 

  

SEA STRAINER 

  

Mount the sea strainer with the provided 3/4" NPT nylon nipple directly to the intake of the 20micron 
pre-filter housing. If an optional boost pump is required (refer to “Available Options and Accessories”), 
mount  the  sea  strainer  in  a  serviceable  location  in  between  the  seacock  of  your  choice  and  the  boost 
pump.   
 

To  avoid  excessive  mechanical  stress,  do  not  connect/mount  the  sea  strainer  directly  to  the  sea-
cock. 

 
Connect  the  barbed  fittings  with  the  supplied  coil  reinforced  intake  hose  and  secure  all  hoses  below 
water  level  with  two  hose  clamps.  For  boost  pump  installation  refer  to  the  “Installation  Instructions” 
(Optional Equipment). 

  

PRE-FILTER HOUSING 

  

Mount the pre-filter in a serviceable location and connect the bottom port of the cleaning / storage valve 
to the bottom intake hose fitting of the high-pressure pump.  Secure the hose with the two stainless steel 
hose clamps. If the optional 3/4" nylon tee with flush/storage valve is supplied, connect the 3/4" hose 
fitting on the tee to the bottom intake fitting of the high-pressure pump.  
  

INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM  

  

CAUTION: USE A MAXIMUM OF THREE WRAPS OF TEFLON TAPE ON ALL THREADS 
TO PREVENT LEAKAGE, IF YOU HAVE TO RE-SEAL FITTINGS.   ALWAYS KEEP THE 
TAPE BACK FROM THE END OF THE FITTINGS (AT LEAST TWO THREADS).  DO NOT 
ALLOW ANY TAPE TO ENTER THE SYSTEM. 

  

HIGH PRESSURE HOSE 

  

The  high-pressure  hose  has  factory  mounted  high-pressure  couplings  on  each  end  (also  included  are 
two field attachable fittings).  This hose comes in a 20foot length, so it may be cut to suit your needs.   
Leave a little extra length of hose.  

Never bend the high pressure hose tighter than a 4”/10cm radius. 
 
Assembly instructions for the stainless steel field attachable high-pressure couplings: 
 

1)  Cut the hose in a clean 90

°

 angle (preferably with a cutting disc).  

2)

 

Un-assemble the coupling. 

3)

 

Rotate the outer part anti clock wise on to the hose. 

4)

 

Apply dishwashing liquid mixed 1:1 with water on to the nipple of the high-pressure coupling 
(inner part) and the inside of the hose. 

5)

 

Counter the high pressure coupling with the supplied assembly tool (hexagonal plug) and screw 
the nipple all the way into the hose. 

 

Summary of Contents for Watermakers 200-BMS-1

Page 1: ...NUAL Pages 2 INTRODUCTION 3 SPECIFICATIONS 4 5 STANDARD SYSTEM FEATURES OPTIONS AND ACCESSORIES 6 FLOW DIAGRAM 7 9 INSTALLATION INSTRUCTIONS 10 INSTALLATION INSTRUCTIONS OPTIONS 11 13 SYSTEM OPERATION...

Page 2: ...st products on the market The purpose of this manual is to allow you to become familiar with each component of your new ECH2O Tec Watermaker By understanding the function importance and normal operati...

Page 3: ...rated performance is tested at 26 C 80 F water temperature and 33g NaCl ltr RO MEMBRANE TYPE Standard size high rejection TFC Polyamide thin film composite spiral wound single pass reverse osmosis ele...

Page 4: ...gh pressure gauge 1 Product flow meter 25 50 100gph 1 Diverter 3 way valve 1 Breaker 10amp or 2 Breakers 10 amp with optional boost pump 6 1 Hardener pH neutralizer kit with mineral element and 2pcs 3...

Page 5: ...al cartridge stainless steel bracket 8 screws shut off valve 2 x 5 8 hose barb connectors 10ft 1 2 braided hose 4 x 1 2 hose clamps Low pressure gauge The low pressure gauge indicates when the pre fil...

Page 6: ...ermakers DATE 31 05 06 REV 3 1 DRWN MS BOOST PUMP FRESH WATER FLUSH FILTER FILTER STRAINER FILTER PUMP FILTER 5 20 PSI PSI FLOW REJECT WATER REJECT WATER OUTLET CLEANING STORAGE SOLUTION INTAKE R O ME...

Page 7: ...ld only do the electrical installation Connect the wire of the magnetic clutch to the system switch on the control panel Supply 12V DC to the switch This wire needs to be protected by a 10A fuse When...

Page 8: ...h storage valve is supplied connect the 3 4 hose fitting on the tee to the bottom intake fitting of the high pressure pump INSTALL ALL PLUMBING TO ELIMINATE ANY AIR POCKETS IN THE SYSTEM CAUTION USE A...

Page 9: ...your water tanks into the R O membrane and does not require a new fitting in your tank When using a spigot as the taste test station be sure you have no shut off valves in the product water line A han...

Page 10: ...plied nylon nipple to the standard filter housing and reconnect the reinforced vinyl hose The 5micron cartridge has to be installed as the second filter in flow direction 5MICRON PRE FILTER HOUSING WI...

Page 11: ...Switch on the boost pump optional and the electro magnetic clutch 7 Flush the air out of the system Check the brine discharge at the output location Caution Never allow any leaks in your hose or tube...

Page 12: ...ow rate of your vessel s fresh water system pump 6 Close the seawater intake valve MEMBRANE STORAGE PROCEDURE If you intend to store your watermaker for more than 7 days growth of microorganism will d...

Page 13: ...bel CAUTION Do not mix different cleaning chemicals together Do not use different cleaning chemicals together at the same time Mix the cleaning chemicals separately and use them separately Note All cl...

Page 14: ...applicable When brushes are worn out High pressure pump Change crankcase oil Change packing seals and O rings Initial change after 50 hrs Every 200 operating hours or 6 months Every 5000 hrs or 2 year...

Page 15: ...s inner wall and remove it in one fast pull 6 Inspect the end plug for hairline cracks or damages on the O rings and O ring grooves 7 Pull the membrane on the product pipe out of the pressure vessel o...

Page 16: ...recommended lubricant SAE 90 gear box oil non detergent Check inlet lines for restrictions and or proper size Check strainer and filter s Inability to build up pressure Discharge valve chamber has ai...

Page 17: ......

Page 18: ...16B and copper gasket 16D and clean the old Locktite from the plunger bolt 16C and plunger base 16A Replace the plunger with the new one and Locktite the plunger bolt and torque to 120 inch pounds NOT...

Page 19: ...s 12A and 12B if they were removed from the crankshaft Be certain the bearings are pressed all the way onto the shaft and completely into the crankcase Replace radial shaft seal 11 bearing cover with...

Page 20: ...s Service Center The purchaser must pay any transportation or labor expenses incurred in removing and returning the product A return authorization must be obtained before any part or component is ship...

Page 21: ...nger of the Reverse Osmosis Membrane Element s fouling or drying out Therefore we can ship your system without the Membrane s This allows you to install the system at the appropriate time in your sche...

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