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5 INCH PTO CHIPPER

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SAFETY

1. 

Always stand clear of discharge area when operating 

this machine.  Keep face and body away from feed and 

discharge openings.

2.  Keep  hands  and  feet  out  of  feed  and  discharge 

openings while machine is operating 

to  avoid  serious  personal  injury.  

Stop and allow machine to come 

to a complete stop before clearing 

obstructions.

3. 

Set up your work site so you are not 

endangering traffic and the public. Take great care to 

provide adequate warnings.

4.  Do not climb on machine when operating.  Keep proper 

balance and footing at all times.

5. 

Check  cutting  chamber  to  verify  it  is  empty  before 

starting the machine.

6. 

The disk will continue to rotate after being disengaged.  

Shut off the machine and make sure all moving parts 

have  come  to  a  complete  stop  before  inspecting  or 

servicing  any  part  of  the  machine.  Disconnect  the 

battery and remove the ignition key if applicable.

7. 

Do not insert branches with a diameter larger than the 

max chipper capacity into machine or machine damage 

may occur.

8. 

When feeding material into machine, do not allow metal, 

rocks, bottles, cans or any other foreign material to be 

fed into the machine.

9. 

Ensure debris does not blow into traffic, parked cars, 

or pedestrians.

10. 

Keep  the  machine  clear  of  debris  and  other 

accumulations.

11.  Do not allow processed material to build up in the 

discharge area.  This may prevent proper discharge 

and can result in kickback of material through the feed 

opening.

12. If the machine becomes clogged, the cutting mechanism 

strikes  any  foreign  object,  or  the  machine  starts 

vibrating or making an unusual noise, shut off machine 

immediately and make sure all moving parts have come 

to a complete stop.  After the machine stops: A) Inspect 

for damage, B) Replace or repair any damaged parts, 

and C) Check for and tighten any loose parts.

13. 

Check blade bolts for proper torque after every 8 hours 

of  operation.  Check  blades  and  rotate  or  resharpen 

daily or as required to keep blades sharp.  Failure to do 

so may cause poor performance, damage or personal 

injury and will void the machine warranty.

1.3  operaTIon saFeTY

1.4  pTo saFeTY

1.5  maInTenanCe/sToraGe saFeTY

1. 

Read and follow instructions on PTO safety decals.

2.  Stay alert and pay attention when PTO is operating.

3. 

Keep bystanders, especially children, away from PTO 

driveline.

4. 

Check the driveline to ensure it is attached securely to 

the power supply.

5.  Keep guards and shields in place at all times while 

operating.  Disengage PTO, shut off power source, and 

make sure all moving parts have come to a complete 

stop before removing guards or shields.

6. 

Clothing worn by operator must be fairly tight.  Never 

wear loose fitted jackets, shirts, or pants when working 

around the PTO.  Tie long hair back or put under a 

cap.

7.  Keep hydraulic hoses, electric cords, chains and other 

items from contacting the driveline.

8.  Proper recommended PTO operating speed is 540 

+/- 10 RPM.

9. 

Before  inspecting  or  servicing  the  PTO  drive  area, 

disengage the driveline, shut off power source, remove 

ignition key, and make sure all moving parts have come 

to a complete stop.

10. 

Keep  hands,  feet,  and  clothing  away  from  all  PTO 

drive parts.

11. 

Do not clean, lubricate or adjust the PTO shaft when 

it is running.

1. 

Before  inspecting,  servicing,  storing,  or  changing 

an  accessory,  shut  off  the  machine  and  make  sure 

all moving parts have come to a complete stop. 

Disconnect  the  battery  and  remove  the  ignition  key 

where applicable.

2.  Replace  any  missing  or  unreadable  safety  decals.  

Refer to the safety decal section for part numbers.

3. 

Allow machine to cool before storing in an enclosure.

4. 

Store the machine out of reach of children.

Summary of Contents for CH5540

Page 1: ...owner s manual Manual PN 31588 00 Rev 010111 Companion to PN 31589 00 SN Range B00001 C08854 ENGLISH espa ol FRAN AIS 5 INCH PTO CHIPPER ch5540 PTO...

Page 2: ...UR WARRANTY CARD A warranty card is included in your owner s kit packaged with your machine Please take the time to fill in the information requested on the card When you send your completed card to u...

Page 3: ...but not limited to bearings belts pulleys filters and chipper knives 3 This warranty does not cover normal maintenance service or adjustments 4 This warranty does not cover depreciation or damage due...

Page 4: ...DRIVELINE 7 FEATURES CONTROLS 8 OPERATION 9 4 1 STARTING 9 4 2 STOPPING 9 4 3 OPERATING THE CHIPPER 10 SERVICE mAINTENANCE 11 5 1 MAINTENANCE SCHEDULE 11 5 2 CHIPPER BLADE MAINTENANCE 12 5 3 REMOVING...

Page 5: ...lothing Never operate this machine while wearing clothing with drawstrings that could wrap around or get caught in the machine 6 Do not operate this machine if you are under the influence of alcohol m...

Page 6: ...Inspect for damage B Replace or repair any damaged parts and C Check for and tighten any loose parts 13 Check blade bolts for proper torque after every 8 hours of operation Check blades and rotate or...

Page 7: ...and the associated hazards See the engine owner s manual or contact the engine manufacturer for engine safety instructions and decals Make certain that all safety and operating decals on this machine...

Page 8: ...OPERATE THIS EQUIPMENT ALWAYS STAND CLEAR OF DISCHARGE AREA WHEN OPERATING THIS MACHINE KEEP FACE AND BODY AWAY FROM DISCHARGE AREAS PN 12174 6 do not operate machine with out shields in place failur...

Page 9: ...ctly installed Rotating cutting blades can cause serious personal injury 2 1 ATTACH CHIPPER CHUTE 1 Use a support or hoist to hold the chipper chute in place on the chipper frame 2 Mount the chute to...

Page 10: ...4 and nylock nuts 5 1 2 3 4 5 6 7 9 8 10 Figure 2 4 Attach discharge deflector Figure 2 2 Attach clamp ring and spacer Figure 2 3 Attach discharge tube 4 Lubricate the chute by applying grease to the...

Page 11: ...nsult your dealer for correct operating procedures Consult the attached GKN Walterscheid driveline manual for complete service and maintenance recommendations 5 On larger outer tube measure back 1 1 4...

Page 12: ...iveline are 18 11 and 24 49 This will leave a 6 43 overlap See Section 2 10 for instructions on checking driveline length 3 Belt guard Never remove shield while machine is running 4 Chipper chute Feed...

Page 13: ...s manual Increase engine speed to rated PTO RPM As with any other piece of outdoor equipment getting the feel for how your machine operates and getting to know the best techniques for particular jobs...

Page 14: ...r foreign objects when feeding material into the machine 4 Feed brush from the side of the chipper chute rather than from the front Step aside to avoid being hit by the brush moving into the chipper 5...

Page 15: ...d nature of chipping REQUIRES THE OWNER TO PERFORM THE ABOVE LISTED NORMAL MAINTENANCE Special consideration to maintain and re torque the CHIPPER ANVIL CHIPPER BLADES AND ALL INTERNAL AND EXTERNAL NU...

Page 16: ...rain on the machine Check the sharpness of the blades every 5 15 hours of operation and sharpen as needed Your blades need to be sharpened if Machine vibrates severely when material is fed into the ch...

Page 17: ...ng anvil from inside of housing 3 Adjust inward or outward to desired measurement 5 5 SETTING THE BLADE CLEARANCE Figure 5 3 Chipping anvil location 4 Use short grinding times and cool with water or s...

Page 18: ...bolts to 75 ft lbs Lock rear bearing 10 Slide spacer and bushing onto shaft with flange against bearing and lock bushing to shaft Attach rotor pulley to bushing Replacedrivebeltsandreinstallidlerpull...

Page 19: ...d to excessive heat and or unseating of the seals Add grease slowly and under light pressure Whenever possible rotate bearing slowly while lubricating NOTE 1 Every 8 hours lubricate PTO cross journals...

Page 20: ...ion Check drive belts and pulleys for bad or worn areas Check for dull chipper blades or shredder knives Rotor out of balance Inspect rotor for broken or missing chipper blades replace if needed Check...

Page 21: ...MAX CHIPPER CAPACITY 5 12 7 cm CHIPPER BLADES 4 Reversible Tool Steel 4 Reversible Tool Steel CHIPPING ANVIL 5 63 X 4 00 X 0 375 14 3 cm x 10 2 cm x 0 95 cm DISC SPEED 1600 RPM 1650 RPM DISC SIZE 20...

Page 22: ...30 250 475 350 560 410 M20 240 180 475 350 675 500 800 580 M22 330 250 650 475 925 675 1075 800 M24 425 310 825 600 1150 850 1350 1000 M27 625 450 1200 875 1700 1250 2000 1500 Torque value for bolts a...

Page 23: ...4 INCH CHIPPER 19 Section OPTIONS 8 Part DECSCRIPTION 72493 KIT CHIPPER BLADES...

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