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SERVICE INFORMATION

HCA-2500

5

5K193

5K228

5K229

5K230

5K231

5K016

5K042

5K194

0

1

2

3

4

5

6

7

8

9

10

11

12

0

5

10

5K171

5K232

1-5 Service limits

A

B

C

D

E

F

G

H

K

L

Description

mm (in)

A

Cylinder bore

When plating is worn and aluminium can be seen

B

Piston outer diameter

Min.

33.91 (1.335)

C

Piston pin bore

Max.

8.030 (0.3161)

D

Piston ring groove

Max.

1.6 (0.063)

E

Piston ring side clearance

Max.

0.1 (0.004)

F

Piston pin outer diameter

Min.

7.970 (0.3138)

G

Piston ring width

Min.

1.45 (0.057)

H

Piston ring end gap

Max.

0.5 (0.02)

K

Crankshaft runout

Max.

0.05 (0.002)

L

Clutch drum bore

Max.

51.5 (2.03)

Summary of Contents for HCA-2500

Page 1: ...sed on the latest products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing m...

Page 2: ...Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine oil ISO L...

Page 3: ...coil resistance 200 400 Secondary coil resistance k 1 3 1 8 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 3000 r min BTDC 29 at 8000 r min BTDC 28 at 9000 r min BTDC 12 Carburettor...

Page 4: ...ne Crankcase M 5 75 85 7 5 8 5 65 75 Cylinder M 5 75 85 7 5 8 5 65 75 Cylinder cover M 4 35 45 3 5 4 5 30 40 Muffler M 5 55 65 5 5 6 5 50 55 Top guard M 5 25 35 2 5 3 5 22 30 Regular bolt nut and scre...

Page 5: ...inder bore When plating is worn and aluminium can be seen B Piston outer diameter Min 33 91 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max...

Page 6: ...Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 10 897712 04630 2 pin wrench Removing and installing pawl c...

Page 7: ...roceed to the next step 2 2 C After adjusting carburettor according to the steps 2 2 and 2 3 the limiter cap s must be installed on L and or H mixture needle s to comply with Emission Directive 2 2 Pr...

Page 8: ...p tool 91019 into centre hole of previous limiter cap to pull out completely 5 Turn idle adjust screw anticlockwise and set the screw until the tip to just contact throttle plate Then turn idle adjust...

Page 9: ...ed in the range of 2 600 to 2 800 r min NOTE Engine speed must be allowed to stabilize a minimum of 20 seconds after each adjustment of L mixture needle to assure accurate tachometer readings 5 Turn H...

Page 10: ...on Directive 9 Start engine again and make sure engine runs at idle speed in the range of 2 400 to 3 200 r min and at WOT engine speed in the range of 9 000 to 10 500 r min Also make sure blade would...

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