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SERVICE INFORMATION

HCA-2500

9

2-3 Adjusting carburettor

1. Start engine and warm it up alternating engine
speed between WOT and idle every 5 seconds for
1 minute.

2. Using 2.5 mm wide blade screw driver, adjust L
mixture needle to obtain maximum idle speed.

3. Set idle speed in the range of 3,400 to 3,500
r/min by turning idle adjust screw.

4. Turn L mixture needle anticlockwise to reduce
engine idle speed 700 to 800 r/min to set idle speed
in the range of 2,600 to 2,800 r/min.

NOTE : Engine speed must be allowed to stabilize
a minimum of 20 seconds after each adjustment of
L mixture needle to assure accurate tachometer
readings.

5. Turn H mixture needle  anticlockwise to reduce
engine speed to approx. 9,000 r/min at WOT.

6. Turn H mixture needle clockwise to obtain 9,500
to 10,500 r/min at WOT.

NOTE : During H mixture needle adjustment, do not
run engine at high speed without  load longer than
10 seconds.

7. If the engine speed at WOT is above 10,500
r/min, adjust H mixture needle anticlockwise and set
maximum engine speed at less than 10,500 r/min.

idle adjust screw

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Summary of Contents for HCA-2500

Page 1: ...sed on the latest products information available at the time of publication 1 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing m...

Page 2: ...Automatic rewind Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine oil ISO L...

Page 3: ...coil resistance 200 400 Secondary coil resistance k 1 3 1 8 Pole shoe air gaps mm in 0 30 0 40 0 012 0 016 Ignition timing at 3000 r min BTDC 29 at 8000 r min BTDC 28 at 9000 r min BTDC 12 Carburettor...

Page 4: ...ne Crankcase M 5 75 85 7 5 8 5 65 75 Cylinder M 5 75 85 7 5 8 5 65 75 Cylinder cover M 4 35 45 3 5 4 5 30 40 Muffler M 5 55 65 5 5 6 5 50 55 Top guard M 5 25 35 2 5 3 5 22 30 Regular bolt nut and scre...

Page 5: ...inder bore When plating is worn and aluminium can be seen B Piston outer diameter Min 33 91 1 335 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max...

Page 6: ...Removing and installing piston pin Use 8 mm dia adapter 9 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 10 897712 04630 2 pin wrench Removing and installing pawl c...

Page 7: ...roceed to the next step 2 2 C After adjusting carburettor according to the steps 2 2 and 2 3 the limiter cap s must be installed on L and or H mixture needle s to comply with Emission Directive 2 2 Pr...

Page 8: ...p tool 91019 into centre hole of previous limiter cap to pull out completely 5 Turn idle adjust screw anticlockwise and set the screw until the tip to just contact throttle plate Then turn idle adjust...

Page 9: ...ed in the range of 2 600 to 2 800 r min NOTE Engine speed must be allowed to stabilize a minimum of 20 seconds after each adjustment of L mixture needle to assure accurate tachometer readings 5 Turn H...

Page 10: ...on Directive 9 Start engine again and make sure engine runs at idle speed in the range of 2 400 to 3 200 r min and at WOT engine speed in the range of 9 000 to 10 500 r min Also make sure blade would...

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