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SERVICE INFORMATION

PB-2100
PB-2155
PB-2200SI

3

1-2 Technical data

Model

PB-2100

PB-2155

PB-2200SI

Engines

Idling speed

r/min

2400 - 3200

Wide open throttle speed*

r/min

6800 - 7700

Compression pressure

MPa (kgf/cm

2

) (psi)

0.83(8.4) 120

Ignition system

Spark plug gap

mm (in)

0.6 - 0.7  (0.024 - 0.028)

Minimum secondary voltage at 1500 r/min

kV

16

Secondary coil resistance

k

1.2 - 1.8

Pole shoe air gaps

mm(in)

0.3 - 0.4 (0.012 - 0.016)

Ignition timing

°

BTDC

28

Carburettor

Idle adjust screw initial setting

turn in**

1 1/2

L mixture needle initial setting

turn back

1 3/4

1 1/2

H mixture needle initial setting

turn back

1 1/2

1 1/2

Test Pressure, minimum

MPa (kgf/cm

2

) (psi)

0.05 (0.5) (7.0)

Metering lever height

mm (in)

0.1 - 0.25 (0.004-0.010) lower than diaphragm seat

BTDC: Before top dead centre.

*  With all blower pipes.

** Set idle speed screw to contact throttle plate before initial setting.

Summary of Contents for PB-2100

Page 1: ...the time of publication ECHO SERVICE MANUAL Ord 403 11 Model PB 2100 PB 2110 ES 2100 ES 2400 contains lots of information for servicing this model 2 CONTENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 EMISSION ADJUSTMENT GUIDE 7 2 1 General adjusting rules 7 2 2 Presetting id...

Page 2: ...pacitor discharge ignition system Spark plug RCJ 7Y Starter Type Automatic rewind start Rope diameter x length mm in 3 0 x 1000 0 12 x 39 4 3 0 x 920 0 12 x 36 2 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane petrol RON Two stroke air cooled engine oil ISO L EGD ISO CD13738 JASO FC Tank capacity L U S fl oz 0 5 16 9 Handle Type Rear Grip Blower Fan type Sirocco si...

Page 3: ...V 16 Secondary coil resistance kΩ 1 2 1 8 Pole shoe air gaps mm in 0 3 0 4 0 012 0 016 Ignition timing BTDC 28 Carburettor Idle adjust screw initial setting turn in 1 1 2 L mixture needle initial setting turn back 1 3 4 1 1 2 H mixture needle initial setting turn back 1 1 2 1 1 2 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 7 0 Metering lever height mm in 0 1 0 25 0 004 0 010 lower than diaphrag...

Page 4: ...0 95 Engine mount M4 35 50 3 5 5 0 30 45 Muffler M5 60 100 6 10 50 85 Others Fan case M5 30 45 3 0 4 5 26 40 Fan hub M8 160 200 16 20 140 175 Fan M8 160 200 16 20 140 175 Regular bolt nut M3 6 10 0 6 1 0 5 9 and screw M4 15 25 1 5 2 5 13 22 M5 25 45 2 5 4 5 22 40 M6 45 75 4 5 7 5 40 65 M8 110 150 11 15 95 130 1 4 Special repairing materials Material Location Remarks Thread locking sealant Starter ...

Page 5: ...ting is worn and aluminium can be seen B Piston outer diameter Min 32 13 1 265 C Piston pin bore Max 8 030 0 3161 D Piston ring groove Max 1 6 0 063 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 7 970 0 3138 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Crankshaft runout Max 0 05 0 002 A B C D F G H K E ...

Page 6: ...mm Removing and installing hex socket bolt M5 6 897701 06030 Bearing wedge Removing and crankshaft ball bearings 7 897701 14732 Bearing tool Removing and installing crankcase ball bearings 8 897702 30131 Piston pin tool Removing and installing piston pin 9 897705 11520 Bearing tool Removing and installing con rod small end needle bearing 10 897714 24330 Oil seal tool Installing oil seals 11 897800...

Page 7: ...djust screw L mixture needle and H mixture needle 1 Turn L mixture needle clockwise until lean stop to cut easily 2 Using a sharp knife give triangle cut between the stopper wings Also cut the H limiter cap NOTE Be careful when cutting caps otherwise injury may result 3 Pull the caps off with pliers NOTE Do not rock back and forth when removing otherwise the needle may be damaged 4 Turn H and L mi...

Page 8: ...he range of 2 950 to 3 050 r min by turning idle adjust screw 6 Turn L mixture needle anticlockwise to reduce engine idle speed 200 to 300 r min and set engine idle speed in the rage of 2 650 to 2 850 r min NOTE Engine speed must be allowed to stabilize a minimum of 20 seconds after each adjustment of L mixture needle to assure accurate tachometer readings 7 After adjusting carburettor install Whi...

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