background image

SERVICE INFORMATION

SRM-265ES

7

2  CARBURETTOR ADJUSTMENT PROCEDURE

2-1 General adjusting rules

A. Before starting the unit for adjustment, check the following items.

1. The correct spark plug must be clean and properly gapped.

2. The air filter element must be clean and properly installed.

3. The muffler exhaust port must be clear of carbon.

4. The fuel lines, tank vent and fuel filter are in good condition and clear of debris.

5. The fuel is fresh ( > 89 octane : 

RON

 ) and properly mixed at 50 : 1 with “ISO L-EGD” or “JASO-FC/FD” 2-

stroke oil.

6. Remove shield from gear case, and install nylon line cutter if 3-tooth blade is installed. Extend nylon line
cutter and cut nylon line cutter lengths to 180 mm (7.0 inches) for proper engine loading to adjust carburettor
on both SRM-265ES(L) and SRM-265ES(U).

B. Start and run engine for 2

 

minutes alternating rpm between WOT and idle every 5 seconds. Adjust idle speed

to 2,900 +/- 200 r/min by turing idle adjust screw. If engine does not run correctly after this adjustment, proceed to
the next step 2-2.

IMPORTANT : After adjusting carburettor according to the steps 2-2 and 2-3, the limiter plug(s) must
be installed in idle and hi speed (H) mixture needle(s) hole(s) to comply with Emission Directive.

2-2 Presetting Idle mixture needle and hi speed (H) mixture needle

Parts Required : 2 limiter plugs P/N P005-001270

1. Remove the plugs from Idle mixture needle hole
(A) and hi speed mixture needle hole (B) using limiter
plug tool (C) as follows.

1) Put limiter plug tool (C) on limiter plug in mixture needle
hole.

2) Push and turn limiter plug tool anticlockwise 2 turns into
limiter plug slowly.

3) Pull out limiter plug tool with the limiter plug from mixture
needle hole.

NOTE :

 If plug is damaged and stays in the hole,

use hand auger or pin-shaped tool to scrape, and
lift the cap pieces out of the hole.

2. Turn Idle mixture needle (D) clockwise completely until lightly seated. Then turn it anticlockwise 1 1/2 turns.
Turn hi speed mixture needle (G) clockwise until lightly seated. Then turn it anticlockwise 1 1/2 turns.

3. Turn idle adjust screw (E) anticlockwise until screw tip just touches throttle plate (F). Then turn it in
clockwise 3 1/4 turns.

NOTE : 

Initial carburettor setting (Idle adjust screw, idle and hi speed mixture needles) shown here is to

start the engine after restoration or carburettor change. Idle adjust screw, idle and hi speed mixture needles
turn for designated engine revolution through procedures indicated here may vary. As long as idle and
WOT engine speed is set in given range, variance would be ignorable.

(A)

(A)

(E)

(F)

(D)

(B)

(G)

(C)

 1)

 2)

 3)

Summary of Contents for SRM-265ES Series

Page 1: ...ENTS page 1 SERVICE INFORMATION 2 1 1 Specification 2 1 2 Technical data 3 1 3 Torque limits 4 1 4 Special repairing materials 4 1 5 Service limits 5 1 6 Special tools 6 2 CARBURETTOR ADJUSTMENT PROCEDURE 7 2 1 General adjusting rules 7 2 2 Presetting Idle adjust screw idle mixture needle and hi speed H mixture needle 7 2 3 Adjusting carburettor 8 3 SERVICE HINT 9 3 1 Reassebling 2 Nord lock washe...

Page 2: ... x 33 5 Fuel Type Premixed two stroke fuel Mixture ratio 50 1 2 Petrol Minimum 89 octane Two stroke engine oil ISO L EGD ISO CD13738 JASO FC FD Tank capacity L U S fl oz 0 5 16 9 Clutch Type Centrifugal 2 shoe pivot Handle Type Front Crescent loop with cushion grip U handle with integrated Rear Integrated control grip with cushion control grip Drive shaft Type Solid hollow type with 7 tooth Diamet...

Page 3: ...0 0 40 0 012 0 016 Ignition timing at 2000 r min BTDC 7 at 3000 r min BTDC 5 at 8000 r min BTDC 28 at 11000 r min BTDC 22 Carburettor Venturi Size mm in 10 5 0 413 Throttle Bore mm in 10 5 0 413 Idle adjust screw initial setting turn in 3 1 4 Idle mixture needle initial setting turn back 1 1 2 Hi speed H mixture needle initial setting turn back 1 1 2 Test Pressure minimum MPa kgf cm2 psi 0 05 0 5 ...

Page 4: ...0 6 8 55 70 Exhaust guide M 4 14 28 1 4 2 8 12 24 Muffler cover M 5 30 45 3 0 4 5 25 40 Top guard M 5 20 40 2 4 20 32 Other Cutter fastener LM 10 280 320 28 32 245 280 Regular bolt nut and screw M 3 6 10 0 6 1 5 9 M 4 15 25 1 5 2 5 13 22 M 5 25 45 2 5 4 5 22 40 M 6 45 75 4 5 7 5 40 65 M 8 110 150 11 15 95 130 LM Left hand thread Apply thread locking sealant See below The torque differences among f...

Page 5: ... B Piston outer diameter Min 33 92 1 335 C Piston pin bore Max 9 035 0 3557 D Piston ring groove Max 1 65 0 065 E Piston ring side clearance Max 0 1 0 004 F Piston pin outer diameter Min 8 98 0 3535 G Piston ring width Min 1 45 0 057 H Piston ring end gap Max 0 5 0 02 K Con rod small end bore Max 12 025 0 4734 L Crankshaft runout Max 0 03 0 001 M Clutch drum bore Max 59 5 2 34 1 5 Service limits A...

Page 6: ...rankcase ball bearings 7 897702 30131 Piston pin tool Removing and installing piston pin Use 8 mm dia adapter 8 91004 Module air gap gauge Adjusting pole shoe air gaps 9 897712 04630 2 pin wrench Removing and installing pawl carrier 10 91020 Limiter plug tool Removing and installing plug 11 897726 09130 Oil seal tool Installing crankcase oil seals 12 990511 30023 Spark tester Checking ignition sys...

Page 7: ...s hole s to comply with Emission Directive 2 2 Presetting Idle mixture needle and hi speed H mixture needle Parts Required 2 limiter plugs P N P005 001270 1 Remove the plugs from Idle mixture needle hole A and hi speed mixture needle hole B using limiter plug tool C as follows 1 Put limiter plug tool C on limiter plug in mixture needle hole 2 Push and turn limiter plug tool anticlockwise 2 turns i...

Page 8: ...RM 265ES L Reinstall shield with cutting knife Cut nylon line cutter lengths to 152 mm to match nylon line cutter reach to shield cut knife Start engine again and verify engine idle speed ranges from 2 700 to 3 100 r min and WOT engine speed ranges from 9 400 to 10 400 r min SRM 265ES U Reinstall shield for 3 tooth blade 230 mm Start engine and verify engine idle speed ranges from 2 700 to 3 100 r...

Page 9: ...re installed to prevent muffler nuts B from loosening There is a chance for the 2 Nord lock washers A to drop separately when loosening muffler nut B 2 If 2 Nord lock washers A are separated reassemble 2 Nord lock washers A as shown on Fig 1 NOTE 2 Nord lock washers A are bonded for spare parts No 92280 05000 A A Fig 1 B ...

Page 10: ... squeezing throttle trigger A without throttle trigger lockout C there is a chance for inner cable F of throttle wire to move a little bit However throttle plate B should be no movement If throttle plate B can be moved adjust nut D using 8 mm spaner not to move throttle plate B NOTE If the throttle plate B moves when squeezing throttle trigger A without throttle trigger lockout C engine speed incr...

Page 11: ... the bolt B in the flange nut C until the bolt B bottoms 7 Tap the bolt head axially to remove the crankshaft from starter side of crankcase 8 For easier reassembling crankshaft heat ball bearing inner collar by heat gun approx 5 minutes 9 Insert crankshaft quickly through ball bearing before the heat on ball bearing is transmitted to crankshaft Parts Number Bolt B 900100 08008 Flange nut C 433019...

Reviews: