Eckold KF 170 PD, Operating Instructions Manual

Page 1: ...Date of issue 2018 05 09 English Illustrations and measurements unbinding Subject to change without notice Translation of the original instructions Operating Instructions ECKOLD KRAFTFORMER KF 170 PD...

Page 2: ...We are constantly at work searching out a variety of high quality high performance tools to offer at the best prices possible Our commitment to you is that we will not offer cheap junk anywhere on our...

Page 3: ...the operating instructions Copying as well as handing over of this document and the use or communication of the contents thereof is forbidden unless expressively authorized Contraventions are liable t...

Page 4: ...7 Ambient temperature range 10 3 Fundamental safety instructions 11 3 1 Warnings and symbols 11 3 2 Basic operation and designated use of the machine plant 12 3 3 Possible misuse 13 3 4 Selecting per...

Page 5: ...m position and Stroke length 37 7 8 Setting of best ram position for the clinching 38 7 8 1 Clinching parameters 40 7 9 Inadmissible working procedures 40 8 Maintenance 41 8 1 Required Personnel 41 8...

Page 6: ...orm 57 10 3 Customer Service Adress 58 11 Machine Spare Parts List MEL MEL 1 11 1 Kraftformer KF 170 PD MEL 1 11 2 Apparatus head KF 170 PD MEL 2 11 3 Housing MEL 3 11 3 1 Housing MEL 4 11 3 2 Ram MEL...

Page 7: ...osts The operating instructions must always be at hand in the vicinity of the machine plant Operate the machine plant only with exact knowledge of these operating instruction 1 7 Warranty ECKOLD exper...

Page 8: ...0 2500 Article No with stand 021 200 2502 Serial No Order No Year of manufactures Manufacturer data Company ECKOLD AG Street No Rheinstrasse 8 ZIP code City CH 7203 Trimmis Country Schweiz Phone 41 81...

Page 9: ...roke and can form mild steel material up to 2 0 mm thickness The single stroke operati on makes the KF 170 PD ideal for correcting and adjusting jobs and it can be used for punching notching and clinc...

Page 10: ...ch 790 mm 1545 mm 1060 mm 505 mm 31 10 inch 60 827 inch 41 732 inch 4 134 3 819 inch 2 5 Mechanics 2 5 1 Dimensions and weight Length 790 mm Width 505 mm Height 1545 mm Throat horizontal to the front...

Page 11: ...03 textured coating without silicon 2 7 Ambient temperature range Operating ambient temperature 20 C 55 C Storage and transport temperature 25 C 70 C 2 5 3 Working stroke Adjustable stroke length 2 6...

Page 12: ...and designations are used in the manual to designate instructions of particular importance 3 Fundamental safety instructions DANGER Indicates an imminent potential danger If no suitable measures are t...

Page 13: ...ally those affecting the safety of the machine plant should therefore be recti fied immediately The ECKOLD Kraftformer KF 170 PD has been designed exclusively for the driving of ECKOLD tools for the n...

Page 14: ...dimensions weight etc or materials may be altered The machine must not be operated by personnel that does not meet the requirements defined in this operation manual see chapter 3 4 Selecting personne...

Page 15: ...es of the product 1 In the working range of the ram in particular between the tools 2 On the component metal sheet which is to be processed 3 In the whole access area around the product 3 5 1 Danger z...

Page 16: ...nger zone 2 Cuts to upper extremities Danger zone 3 Damage to vision WARNING Flying splinters while components are being processed particularly at high machining forces Damage to vision injury to pers...

Page 17: ...ure that operators are provided with the following protective equipment in order to use the product safely 3 5 2 Required protective equipment provided by the customer Protective gloves Always wear pr...

Page 18: ...2 Sensivity Well trained and qualified personnel with the following knowledge must be used Training Transport Set up Training and or read of the chapter of the manual 03 Fundamental safety instruction...

Page 19: ...o personnel damage to the product Only use a forklift with sufficient carrying capacity to lift the product Do not hang around near or underneath the product during transportation Wear protective boot...

Page 20: ...Compare the range of delivery with the enclosed delivery documents Possible transport damages and or missing parts must be reported immediately in writing 4 6 Delivery contents iIMPORTANT Tools are no...

Page 21: ...ne hook 3 Place the machine on a solid and flat underground Fastening the machine to the floor is not necessary Clean the Kraftformer from possible soiling such as packing residue dust and the similar...

Page 22: ...ws before lifting the machine Make sure that the product does not turn when it is lifted Only use a crane with a rotating crane hook Apparatus heads have to be securely fastened to a sturdy workbench...

Page 23: ...ratus head 1 Remove transport security profiles Pic 4 8 3b Swivelling up of Apparatus head WARNING Overestimation of your own body strength Damage to health damage on the product and tools Two persons...

Page 24: ...paratus head while inserting the second rod 2 2 2 2 2 3 2 4 2 5 Ensure good illumination of the workplace of the press and the workplace environment The working area and environment of the Kraftformer...

Page 25: ...ns of the country in which the product is being operated Pay particular attention to eco friendly disposal 4 10 Internal transport The two wheels on the stand make the KF 170 PD machines mobile so tha...

Page 26: ...ontrast to the moulding process the desired form is worked out step by step from the original component Different shaps are often possible with the same tool or in connection with others There the ECK...

Page 27: ...pective tooling and tooling spare parts catalogue Do not use this machine for any other purpose Modifying our tols or mounting of parts not made or expressively authorized by us can damage the machine...

Page 28: ...inuous stroke position By turning the lever in the respective direc tion the KF 170 PD machine can be swit ched either to the single stroke or to the continuous stroke mode Construction and Operation...

Page 29: ...continuous stroke Single stroke position Continuous stroke position iIMPORTANT The tools ASW 42 K Notching tool LSW1K Punching tool and DFW 1 K Clinching tool must only operated in single stroke mode...

Page 30: ...struction and or reading of the instruction manual chapter 03 Fundamental safety instructions 06 Connection Installation 6 2 Pneumatic connection Unpack the pneumatic foot pedal switch and connect it...

Page 31: ...t forget to clamp the tools in securely CAUTION Installation of tools while the ram is not at a standstill Crushed upper extremities e g fingers hands arms Tools may be installed or changed only when...

Page 32: ...set it to the most suitable working height 1 2 WARNING Personnel was not trained or has not read the instructions of the manual is working on with this product Risk of injury to personnel and damage...

Page 33: ...ls are installed in the upper and lower tool holding fixtures same type and size 3 Now process your component according to the directives in the chapter Processing of components WARNING Reaching into...

Page 34: ...terial between the contacting surfaces of the tools and lower the ram until you feel the tools working on the material starting the forming The working pressure can be adjusted by turning the adjustin...

Page 35: ...ight by 8 mm to compensate different tool heights and to preselect the most suitable position for a short ram stroke saving time and energy especially compressed air This adjustment does not change th...

Page 36: ...e turned anti clockwise to lower the ram position 1 The handwheel has to be turned clockwise to lift the ram position 2 First loosen the clamping lever A After adjustment lock the clamping lever 7 6 A...

Page 37: ...hortens the stroke length Pull out the locking bolt 2 before attempting to turn the knob After adjusting the stroke length the locking bolt should be pushed back in to avoid unintended turning of the...

Page 38: ...Rm 400 N mm2 Ram postion Stroke length setting FWA 405 K 5 5 2 8 FWA 602 K 6 5 2 8 FWR 407 K 5 5 2 8 FWR 603 K 6 5 3 0 HS 40 K 6 0 2 8 Tools Ram postion Stroke length setting Material 1 0 mm aluminiu...

Page 39: ...com 7 8 Setting of best ram position for the clinching 1 1st step Turn the handwheel 1 clockwise all the way to scale setting 0 ram all the way up Insert your material and release one working stroke...

Page 40: ...er forming of the point develops Next steps Turn the handwheel further anticlockwise step by step to lower the ram even further Repeat this procedure until you reach the correct form of the joining po...

Page 41: ...0 0 S DF R DF 6 mm R DF 8 mm stot mm Stotal 3 Lagen stot 2 Lagen Stotal stot 2 layers 3 layers Material St 37 approx 400 N mm2 tens strength Alu approx 250 N mm2 not cured i INFO For more information...

Page 42: ...Specialist personal with the following knowledge must be used Training for working with the following components mechanical components pneumatic components Instruction and or reading of the instructio...

Page 43: ...Damage visual check 1 1 3 Observe excessive noises 1 1 4 Check the tools for visible damages 1 1 5 Check the tools for secure fit 1 1 6 Type plate and information sign existand and legible 1 2 pneuma...

Page 44: ...ersonnel does not fulfil the requirements Risk of injury to personnel and damage to the product Machine Only use personnel who fulfil the requirements above Clean the product In the case of severe con...

Page 45: ...s not resumed e g using warning signs Get the damage repaired immediately by the maintenance service of your company or through the customer service department of the machine manufacturer 8 3 1 3 Obse...

Page 46: ...irty Clean all dirty signs If signs are missing Place new signs on the product Maintenance 1 Type plate 2 Hazard warning sign keep hands clear 3 Mandatory sign Read the instructions before 3 4 7 Hazar...

Page 47: ...h the product is not resumed e g using warning signs Get the damage repaired immediately by the maintenance service of your company or through the customer service department of the machine manufactur...

Page 48: ...ent adapted to the task on hand are absolutely indispensable 8 4 2 Maintenance list No Work to be carried out h d w m a Operator 3 Mechanical components 3 1 Maintenance of standard forming tools 1 3 2...

Page 49: ...e Only use personnel who fulfil the requirements above Keep the tools free of dust and metal residues Tools may not be oiled or greased If the normal forming power cannot be reached the tools must be...

Page 50: ...All lubrication points have been provided with sufficient lubricant by the manufacturer Therfore no lubri cation is necessary when putting the machine into service No Contactposition A B Sign of the c...

Page 51: ...ducing valve 2 adjustable Condensed water has to be emptied periodically 1 turn of the knurled screw 3 8 4 3 3 Air servicing unit 1 2 3 Pic 8 4 3 2 Air servicing unit WARNING Unintentional starting of...

Page 52: ...nd corresponding edition number are noted on the cover sheet of the operating instructions bar bar unit of pressure ca circa approx C temperature in Celsius ggf possibly kg kilogram unit of mass kN Ki...

Page 53: ...er a suspended load forbidden Warning sign Danger of Tilting DANGER Indicates an imminent potential danger If no suitable measures are taken death or serious injuries will occur WARNING Indicates a po...

Page 54: ...et for the operating hours Datum Date Stunden Hours Gesamt Total Gesamtstunden Total hours Datum Date Stunden Hours Gesamt Total bertrag Carry over Gesamtstunden Total hours Datum Date Stunden Hours G...

Page 55: ......

Page 56: ...design characteristics of the Unit Machine and thereby adversely affect the active and or the passive operating safety ECKOLD declines to accept any guarantee or liability for damage which results th...

Page 57: ...Safety ring for shaft bl st 1 DIN 471 d 10 Customer Please complete Company ____________________________ Street _____________________________ PC and Place _____________________________ Country ______...

Page 58: ...Country _____________________________ Phone _____________________________ E Mail _____________________________ Product data Product designation Kraftformer Product type KF 170 PD Item No ____________...

Page 59: ...CKOLD AG 58 10 3 Customer Service Adress ECKOLD AG Rheinstrasse 8 CH 7203 Trimmis Schweiz Switzerland Telefon 41 081 354 12 70 Telefax 41 081 354 12 01 eMail machines eckold ch Net www eckold com Spar...

Page 60: ...ormer KF 170 PD 021 200 2502 Pos Item No Designation Qty Type Dimensions 021 200 2502 Kraftformer KF 170 PD 1 021 200 2500 Apparatus head KF 170 PD 1 2 023 127 0000 Pedestal 1 3 268 100 0080 Mandatory...

Page 61: ...271 450 0010 Covering 1 PG 11 7 271 450 0020 Covering 1 PG 16 8 023 125 0032 Covering 1 9 021 300 2029 Continuous stroke module 1 10 268 170 0023 Type plate 1 11 268 100 0025 ECKOLD Logo 2 12 268 100...

Page 62: ...e Dimensions 021 300 1002 Housing 1 021 300 1003 Housing 1 2 023 125 0013 Ram 1 3 023 125 0004 Eccentric lever 1 4 023 125 0029 Return motion device 1 5 023 125 0014 Covering 1 6 023 125 0015 Covering...

Page 63: ...gnation Qty Type Dimensions 021 300 1003 Housing 1 021 400 1003 Housing 1 2 623 100 0050 Handle 2 3 253 005 0130 Hexagon screw galv 4 M 6 x 12 4 261 004 0076 Bush maintenance free 2 18 x 20 x 15 mm 5...

Page 64: ...ignation Qty Type Dimensions 023 125 0013 Ram 1 023 910 0312 Spindle 1 2 023 910 0313 Ram 1 3 252 180 0003 Dowel screw black steel 1 ISO 7379 6 M 5 x 20 4 261 004 0024 Bush maintenance free 2 d 10 x d...

Page 65: ...25 0004 Eccentric lever 1 023 910 0176 Eccentric shaft 1 2 260 009 0064 Clamping lever with threaded bolt 1 MR 63 p M 8x16 3 258 270 0026 Tension disc light 1 M 8 d 18 8 4 x 1 4 258 340 0007 Safety ri...

Page 66: ...Designation Qty Type Dimensions 023 125 0029 Return motion device 1 023 125 0003 Console 1 2 023 910 0177 Spring saddle 1 3 266 060 2280 Pressure spring blue medium 1 d 12 5 d 25 Lo 102 4 256 021 1315...

Page 67: ...Covering 1 023 910 0283 Covering 1 2 023 910 0284 Clamping piece 1 3 023 910 0229 Covering 1 4 255 002 0916 Straight pin 2 DIN 6325 6 m6 x 55 5 266 011 0470 Pressure spring 2 DIN 2098 0 63 x Dm5 0 x...

Page 68: ...021 300 1005 Pos Item No Designation Qty Type Dimensions 021 300 1005 Tool holder 1 020 910 0011 Pulling rod 1 2 021 400 1009 Tool holder 1 3 020 910 0018 Nut 1 4 260 002 0103 Clamping lever 1 J 2 M 8...

Page 69: ...readed bush 1 2 023 125 0026 Spindle 1 3 023 125 0024 Stop 1 4 023 125 0008 Adjusting handle 1 5 023 910 0220 Scale 1 6 023 910 0221 Scale 1 7 266 150 6075 Tension spring 1 DIN 2097 1 1 x Da 9 9 x Lk...

Page 70: ...25 0008 Pos Item No Designation Qty Type Dimensions 023 125 0008 Adjusting handle 1 023 125 0007 Retention pin 1 2 023 910 0218 Adjusting handle 1 3 021 910 0059 Pressure spring 1 4 261 150 0060 Ball...

Page 71: ...Kraftformer KF 170 PD 2018 05 09 ECKOLD AG MEL 12 Machine Spare Parts List MEL 11 5 Pneumatic cylinder 023 125 0001...

Page 72: ...471 d 45 14 252 000 0425 Cap screw 4 DIN 912 M 8x120 15 265 021 5030 O ring seal 1 0352 8307 D123 19x5 33 16 265 021 6705 Guiding ring 1 BS 50702 1400 A 10 d 140 mm 17 265 022 0122 Turcon glyd ring 1...

Page 73: ...Qty Type Dimensions 023 125 0017 Covering 1 023 125 0023 Covering 1 2 023 125 0018 Pneumatic control set 1 3 253 003 0605 Hexagon screw 6 DIN 933 M 10 X 20 4 258 021 0004 Washer with basil 6 DIN 125 B...

Page 74: ...000 1204 Tail end with joint ring 1 N 1 4 P 9 4 277 000 1306 Angle plug connection 1 QSL 10 5 277 003 1006 Pressure regulator with filter 1 NL2 G1 4 0 821 300 300 6 277 003 1502 3 2 stop cock 1 NL2 G...

Page 75: ...essure lever 1 2 023 125 0028 Bolt 1 3 023 910 0185 Bolt 1 4 023 125 0031 Pressure link 1 5 023 910 0303 Guiding device 1 6 251 001 0502 Cap screw with slot 2 DIN 84 A M 5 x 8 7 258 021 0000 Washer wi...

Page 76: ...Parts List MEL 11 7 1 Repair kit Pressure link 023 125 0037 Pos Item No Designation Qty Type Dimensions 023 125 0037 Repair kit Pressure link 1 023 910 0311 Clamping piece 1 2 252 100 0000 Hexagon key...

Page 77: ...Kraftformer KF 170 PD 2018 05 09 ECKOLD AG MEL 18 Machine Spare Parts List MEL 11 8 Continuous stroke modul 021 300 2029...

Page 78: ...g 1 FESTO QSLL 1 4 10 16 277 000 2320 Quick connector 3 FESTO CK 1 8 PK 3 17 277 000 0514 Blanking plug 1 FESTO B 1 4 18 277 001 0054 Muffler 2 FESTO U 1 4 19 277 000 2835 T Push in fitting 1 FESTO QS...

Page 79: ...910 0253 Tube 1 7 260 009 0568 Clamping lever with bushing 2 MR 100 A M 16 8 266 800 0510 Stop buffer 4 50 17 mm M 10 9 252 060 0610 Cap screw 2 ISO 7380 M 12 x 60 10 262 750 0010 Steel disc 2 08 R 0...

Page 80: ...Type Dimensions 023 122 0011 Accessory parts 1 252 102 0065 Fork wrench SW 24 1 DIN 894 2 252 102 0050 Fork wrench SW 17 1 DIN 894 3 252 100 0002 Hexagon srew driver 1 DIN 911 SW 5 4 252 100 0000 Hexa...

Page 81: ...ECKOLD AG Rheinstrasse 8 CH 7203 Trimmis Switzerland 41 81 354 12 00 www eckold com info eckold ch...