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Eclipse AirHeat Burner, V2,  Design Guide 135, 6/16/2010

System Design

Design

When selecting an AirHeat burner, choices are available
to define a burner that will be safe and reliable for the
system in which it will be installed. The design process is
divided into the following steps:

1.

Burner Option Selection:

•  Burner Model / Size Selection

• Burner Style

• Air Supply

• Fuel Type

• Manifold Type

• Mounting Flange

• Burner Configuration

•  Gas Pipe Connection

• Control Valve

• Ignition Type

• Flame Supervision

• Control Motor

• Air Flow Switch

2.

Blower Option Selection:

• Power Supply Frequency

•  Blower Motor Type

• Blower Inlet

• Motor Orientation

• Remote Blower Sizing

3.

Control Methodology:

• Burner Control

4.

Ignition System:

• Ignition Transformer

• Trial for Ignition

•  Ignition Gas Piping

5.

Flame Monitoring System:

• Flame Sensor

• Flame Monitoring Control

6.

Main Gas Shut-Off Valve Train Selection:

• Component Selection

•  Valve Train Size

Step 1: Burner Option Selection

This section describes how to select burner options to suit
an application. Use the AirHeat Price List 135 and
Datasheet, 135 when following this selection process.

Ŷ

 Consult 

EFE-825, 

Eclipse Combustion

Engineering Guide, or contact Eclipse Combustion
if you have special conditions or questions.

Burner Model / Size Selection

Consider the following when selecting the burner size:

Heat Input -

 Calculate the required heat input to 

achieve the required heat balance.

Process Air Temperature -

 Upstream process air 

temperature will determine the housing material 
required.

Combustion Chamber Pressure - 

Consider the 

effects that large or varying chamber pressures 
have on burner performance.

Altitude -

 Data supplied is based on burner 

operation at sea level.

Combustion Air Supply -

 Combustion air should 

be fresh (20.9% O

2

) and clean (without corrosives).

Combustion Air Temperature -

 Changes in air 

supply temperature can affect the burner 
performance. The combustion air supply 
temperature should not exceed 250° F.

Fuel Type -

 Variation in calorific value and density 

will affect burner performance.

Burner Style

AirHeat burners are available in straight sections only.
The standard housing material is steel, but for upstream
process temperature above 500°F (260°C), the stainless
steel housing option should be chosen.

Air Supply

AirHeat burners can be ordered with or without a
combustion air blower directly mounted to the burner. For
remote blower applications, see "Remote Blower Sizing".

CAUTION

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Summary of Contents for AirHeat AH series

Page 1: ...Eclipse AirHeat Burner AH Serie 135 Design Guide 6 16 2010 Version 2...

Page 2: ...It must be understood that Eclipse s liability for its product whether due to breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Eclipse...

Page 3: ...ty 5 Safety Warnings 5 Capabilities 5 Operator Training 5 Replacement Parts 5 3 System Design 6 Design 6 Step 1 Burner Option Selection 6 Step 2 Blower Option Selection 7 Step 3 Control Methodology 8...

Page 4: ...supplied with a variety of control motor and linkage options Ignition can be by direct spark or by spark ignited pilot Flame rod flame supervision can be from either or both ends Several air flow swi...

Page 5: ...and duct sections are likely to have HOT surfaces Always wear protective clothing when approaching the burner This manual provides information in the use of the burner for its specific design purpose...

Page 6: ...lt EFE 825 Eclipse Combustion Engineering Guide or contact Eclipse Combustion if you have special conditions or questions Burner Model Size Selection Consider the following when selecting the burner s...

Page 7: ...unt to the burner Burners can be ordered with control motor bracket and mounting hardware only Customer supplied control motors must conform to the these specifications rotation not to exceed 2 rpm mi...

Page 8: ...Control Methodology Input is normally controled by a motorized butterfly valve in the gas line to the burner A control signal is sent from a process temperature controller sold separately to the cont...

Page 9: ...ith the burner and includes an adjustable flow gas cock and pressure regulator It is not possible to use a continuous or intermittent pilot The pilot fuel flow should be interrupted after the trial ig...

Page 10: ...mplies with all local safety standards and codes set by the authorities within that jurisdiction Contact Eclipse for further information NOTE Eclipse supports NFPA regulations two gas shut off valves...

Page 11: ...mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From T...

Page 12: ...n both sides of the main gas shut off valve train 710 Solenoid Shut Off Valve Normally Closed Solenoid valves are used to automatically shut off the gas supply on a bypass gas system or on small capac...

Page 13: ...iii Eclipse AirHeat Burner V2 Design Guide 135 6 16 2010 Notes...

Page 14: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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