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Eclipse AirHeat Burner, V2,  Design Guide 135, 6/16/2010

Step 4: Ignition System

Ignition Transformer

For the ignition system, use a transformer with:

• secondary voltage 6000 to 8000 VAC

• minimum secondary current 0.02 amp continuous

• full wave output

DO NOT USE

 the following:

•  twin outlet transformer

•  distributor type transformer

Trial For Ignition

It is recommended that low fire start be used. However,
under certain circumstances AirHeat burners are capable
of direct spark ignition at higher gas inputs.

Most local safety codes and insurance requirements limit
the maximum trial for ignition time (the time it takes for a
burner to ignite). These requirements vary from one
location to another; check your local codes and comply to
the strictest codes applicable.

The time it takes for a burner to ignite depends on the
following:

•  the distance between the gas shut-off valve and the 

burner.

•  the gas flow conditions at start-up. 

The possibility exists where the low fire is too low to ignite
the burner within the maximum trial for ignition time. The
following options must be considered under these
conditions:

•  start at higher gas input levels.

• resize and/or relocate the gas controls.

• use spark ignited pilot.

Ignition Gas Piping

AirHeat burners are capable of ignition with either direct
spark or spark ignited pilot.

Direct Spark Ignition

Spark Ignited Pilot

When ordered, the pilot is packaged with the burner and
includes an adjustable flow gas cock and pressure
regulator.

Ŷ

 It is not possible to use a continuous or

intermittent pilot. The pilot fuel flow should be
interrupted after the trial ignition period has
expired.

Step 5: Flame Monitoring Control System

The flame monitoring control system consists of two main
components:

• flame sensor

• flame monitoring control

Flame Sensor

Two types can be used on AirHeat Burners:

• flame rod

• UV scanner

The UV scanner must be compatible to the flame
monitoring control that is used. Refer to the manual of
your selected control for proper selection of the scanner.

Flame Monitoring Control

The flame monitoring control processes the signal from
the flame sensor and controls the start-up and shut-down
sequences.

Eclipse recommends the following flame monitoring
controls:

•  Trilogy series T400 (Instruction Manual 830)

• Veri-Flame series 5600 (Instruction Manual 818)

•  Bi-Flame series 6500 (Instruction Manual 826)

• Multi-Flame series 6000 (Instruction Manual 820)

If other controls are considered, contact Eclipse to
determine how burner performance may be affected.
Flame monitoring controls that have lower sensitivity
flame detecting circuits may limit burner turndown and
change the requirements for ignition.

Flame monitoring controls that stop the spark as soon as
a signal is detected may prevent establishment of flame,
particularly when using UV scanners. The flame
monitoring control must maintain the spark for a fixed time
interval that is long enough for ignition.

Main Gas

shut-off

valve train

NC

M

a

in G

a

s

S

hut-O

ff

Va

lve Tr

a

in

Pilot

CAUTION

Summary of Contents for AirHeat AH series

Page 1: ...Eclipse AirHeat Burner AH Serie 135 Design Guide 6 16 2010 Version 2...

Page 2: ...It must be understood that Eclipse s liability for its product whether due to breach of warranty negligence strict liability or otherwise is limited to the furnishing of replacement parts and Eclipse...

Page 3: ...ty 5 Safety Warnings 5 Capabilities 5 Operator Training 5 Replacement Parts 5 3 System Design 6 Design 6 Step 1 Burner Option Selection 6 Step 2 Blower Option Selection 7 Step 3 Control Methodology 8...

Page 4: ...supplied with a variety of control motor and linkage options Ignition can be by direct spark or by spark ignited pilot Flame rod flame supervision can be from either or both ends Several air flow swi...

Page 5: ...and duct sections are likely to have HOT surfaces Always wear protective clothing when approaching the burner This manual provides information in the use of the burner for its specific design purpose...

Page 6: ...lt EFE 825 Eclipse Combustion Engineering Guide or contact Eclipse Combustion if you have special conditions or questions Burner Model Size Selection Consider the following when selecting the burner s...

Page 7: ...unt to the burner Burners can be ordered with control motor bracket and mounting hardware only Customer supplied control motors must conform to the these specifications rotation not to exceed 2 rpm mi...

Page 8: ...Control Methodology Input is normally controled by a motorized butterfly valve in the gas line to the burner A control signal is sent from a process temperature controller sold separately to the cont...

Page 9: ...ith the burner and includes an adjustable flow gas cock and pressure regulator It is not possible to use a continuous or intermittent pilot The pilot fuel flow should be interrupted after the trial ig...

Page 10: ...mplies with all local safety standards and codes set by the authorities within that jurisdiction Contact Eclipse for further information NOTE Eclipse supports NFPA regulations two gas shut off valves...

Page 11: ...mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From T...

Page 12: ...n both sides of the main gas shut off valve train 710 Solenoid Shut Off Valve Normally Closed Solenoid valves are used to automatically shut off the gas supply on a bypass gas system or on small capac...

Page 13: ...iii Eclipse AirHeat Burner V2 Design Guide 135 6 16 2010 Notes...

Page 14: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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