Eclipse BoostPak, Installation Manual

Page 1: ...Eclipse BoostPak Packaged Gas Booster System Model MS MR and MH 630 2 Installation Guide 6 22 2010 Version 2 ...

Page 2: ...pse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with the sale installation use of inability to use or the repair or replacement of Eclipse s products Any operation expressly prohibited in this manual any adjustment or assembly procedures not recommended or...

Page 3: ...Introduction 9 Applying Power 9 Motor Rotation Check 9 Applying Gas Supply 9 Operational Tests 9 Verifying Settings 9 Commissioning Record for Models MS MR MH 10 MH Models Temperature Control Settings 11 MH Models Rotary Actuator Settings 11 5 Operation 12 Introduction 12 Heat Exchanger Loop Operation 12 Alarm Silence 12 Shutdown 12 6 Maintenance Troubleshooting 13 Monthly Checklist 13 Yearly Chec...

Page 4: ...cal and national electrical codes Various standard options may be selected to configure a complete model number The options determine the control modes pressure boost flow and environmental conditions Figure 1 1 Eclipse BoostPak Audience This manual has been written for personnel already familiar with all aspects of a gas booster system and it s add on components These aspects are Installation Use...

Page 5: ... result Ŷ Never try to operate a BoostPak if it shows signs of damage or malfunction Ŷ This manual provides information in the use of the BoostPak for its specific design purpose Do not deviate from any instructions or application limits described herein without written advice from Eclipse Capabilities Only qualified personnel with good mechanical aptitude and experience with combustion equipment ...

Page 6: ...maintenance Provide adequate space all around the BoostPak in order to facilitate servicing and field replacement of components Avoid obstructing the open access to the control panel NOTE There should be no less than 36 of clearance from the front of the control panel door and the swing of the door should not be obstructed from opening 120 If local codes are different than these requirements those...

Page 7: ...e where the sum of the inlet plus the rated boost equals the maximum rating of downstream equipment Alternately it can be set to 20 above the minimum requirement of the downstream equipment Leak Testing The BoostPak is tested and leak tight at the factory however shipping and installation may cause joints to loosen Check and test all piping for leaks Ŷ Test pressure must not exceed 5 PSIG and the ...

Page 8: ...Gas Pressure Switch If installed this optional switch may come already mounted and wired on the BoostPak or it may be supplied as a kit to be remotely mounted The kit version must be wired into the BoostPak control panel Wire the high inlet gas pressure switch terminal 3 COM to panel terminal 2161 and switch terminal 1 NC to panel terminal 2162 Be sure to remove the jumper wire between these termi...

Page 9: ...ion Applying Gas Supply Before applying the site gas supply reinstall the pipe plug and initially set the manual butterfly valves Open the booster inlet valve Close the booster outlet valve Close the heat exchanger isolation valves MH only Turn on the gas supply to the BoostPak and press the reset on the Inlet Low Gas Manual Reset Pressure Switch Operational Tests Test the operation of the BoostPa...

Page 10: ...____ Leak Test ______________ Low Inlet Gas Pressure Switch Setting ______________ High Inlet Gas Pressure Switch Setting ______________ Outlet Gas Pressure Switch Setting ______________ Performance Gas Inlet Pressure ______________ BoostPak Outlet Pressure Low Flow ______________ BoostPak Outlet Pressure High Flow ______________ Power Supply Voltage ______________ Booster Motor Current __________...

Page 11: ..._____________ OPTION AUXOUT OUT _______________ ALARMS A1S1TY DE _______________ A1S1VA 5 0 _______________ A1S1HL HIGH _______________ ALHTST 0 3 _______________ Controller Set Point 120 _______________ Parameters not listed here are set at default values found in Installation Guide 925 MH Models Rotary Actuator Settings PARAMETER CODE FACTORY LF 15T 0 _______________ HF 15S 90 _______________ LO...

Page 12: ...ch operation For Appliance On Demand mode the booster will run within 15 seconds of the closure of the appliance run interlock contact The booster motor starter contact closes the motor starts running and the yellow BOOSTER ON light comes on The LOW GAS light will flash on and off until the outlet gas pressure switch makes contact If it does not make contact within 15 seconds the red LOW GAS light...

Page 13: ...SCHARGE GAS PRESSURE SWITCH fails to make contact within 15 seconds The LOW GAS light comes on the booster will not shut down If the motor wiring or internal temperature switch opens then the motor will stop causing the discharge gas pressure switch to open Then the ALARM and LOW GAS light come on A booster motor overload condition will shut down the booster and the MOTOR FAULT light and ALARM wil...

Page 14: ...en Let motor cool and reset overload Cannot achieve full capacity Inlet outlet piping too restricted Rerun larger straighter pipe runs Inlet pressure too low Consult with utility company Booster motor rotation incorrect Verify and have qualified electrician rewire Manual inlet or outlet valve is partially closed Open inlet outlet valves fully Cooling loop control valve too wide open MR MH only See...

Page 15: ...l customer alarm Maximum current is 2 amps 1 2 3 4 6 7 8 304 MS HEAT EXCHANGER MOTOR STARTER 7 8 3 2 G 317FCM FLOW CONTROL MODULE 1321 1323 1321 2161 G TB1 TERM STRIP 303 TC TEMPERATURE CONTROLLER 311 ACT ROTARY ACTUATOR 1321 1323 GND 3071 3081 SHD TB1 TERM STRIP TB1 TERM STRIP SIMPLEX BOOSTPAK MAIN CONTROL PANEL SINGLE PHASE SINGLE PHASE W UPS THREE PHASE DETAIL A DETAIL B DETAIL C 1L1 3L2 5L3 7L...

Page 16: ...N POWER DISCONNECT SWITCH 104 UPS TB1 TERM STRIP 104 DISC MAIN POWER DISCONNECT SWITCH THREE PHASE CUSTOMER SUPPLY 104 DISC MAIN PWR DISC SWITCH JUMPER SINGLE PHASE CUSTOMER SUPPLY 104 DISC MAIN PWR DISC SWITCH 104 UPS 7000VA 208 230V MGE HV EX 7RT NORMAL AC SOURCE BYPASS AC SOURCE OUTPUT JUMPER DETAIL G USED WHEN THE BOOSTPAK UNIT IS MOUNTED INSIDE AND THE BOOSTER MOTOR IS 1 HP 104 UPS 11000VA 20...

Page 17: ...r Voltage 115 VAC 1 PHASE 60HZ 208 VAC 1 PHASE 60 HZ 230 VAC 1 PHASE 60 HZ 208 VAC 3 PHASE 60 HZ 230 VAC 3 PHASE 60 HZ 460 VAC 3 PHASE 60 HZ 1 4 HP 1 2 HP 3 4 HP 1 HP 2 HP 5 HP 115 VAC 1 PHASE 60HZ 208 VAC 1 PHASE 60 HZ 230 VAC 1 PHASE 60 HZ 208 VAC 3 PHASE 60 HZ 230 VAC 3 PHASE 60 HZ 460 VAC 3 PHASE 60 HZ 1 2 HP ...

Page 18: ... Installation Guide 630 2 6 22 2010 Panel Layout and Enclosure Internal View Panel 13 H x 17 W Enclosure 16 H x 20 W x 8 D 100 70 80 90 G Y R B Y Eclipse Combustion Innovative Thermal Solutions Rockford Illinois U S A www eclipsenet com ...

Page 19: ...ipse Packaged Gas BoostPak V2 Installation Guide 630 2 6 22 2010 BoostPak Model MS Piping Schematic BoostPak Model MR Piping Schematic BoostPak Model MH Piping Schematic Outlet Inlet Outlet Inlet Outlet Inlet ...

Page 20: ...r mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From To Multiply By cubic foot ft cubic meter m 2 832 x 10 2 cubic foot hour cfh cubic meter hour m h 2 832 x 10 2 degrees Fahrenheit F degrees Celsius C F 32 x 5 9 pound lb kilogram kg 0 454 BTU hr kilowa...

Page 21: ... 780 Pressure Switch A switch activated by rise or fall in pressure A manual reset version requires pushing a button to transfer the contacts when the pressure setpoint is satisfied Dungs 80110 Pressure Gauge A device to indicate pressure 940 Gas Cock Gas cocks are used to manually shut off the gas supply 710 Butterfly Valve Butterfly valves are used to either manually or automatically control the...

Page 22: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com ...