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13

Eclipse TFB, V2, Installation Guide 310, 11/14/2014

  Make sure that all the pressure taps are closed.

  Verify the required input levels. Firing at higher

levels will reduce tube life or even destroy tubes.

The following steps apply to a preheated air system
with recuperator, and with no orifice plates
installed:

1. Make sure the system is at high fire, 

2. Set high fire. 

Use ambient Static Pressure at the air inlet curve,
found in the data sheet, for your particular burner to find
the static air pressure that you need at high fire. This is
now your target value for high fire.

a. Make sure that pressure tap A of the first burner is 

open.

b. Adjust the zone air manual butterfly valve until the

high fire air pressure is at the target value.

c. Measure and note the static air pressure for all

other burners in the zone.

d. If all the measured differential pressures are within

0.3" w.c. of each other, then proceed to the next
section. If the variation is greater than 0.3" w.c.,
then it will be necessary to adjust the manual air
butterfly valve at each burner to improve the
balance.

  Make sure that all the pressure taps are closed.

Step 3: Set Low Fire Air

The following steps apply to an ambient air system
with orifice plates installed:

1. Set the system to low fire.

2. Choose one burner in the zone. Connect the

manometer to tap A and tap B of the burner (across
the air orifice).

3. Adjust the automatic zone air control valve until the

low fire air pressure differential is 0.2" w.c. This is your
initial setting only. Further adjustment may be
required.

4. Repeat step 2 and 3 for the other zones (if any).

The following steps apply to a preheated air system
with recuperator, and with no orifice plates installed:

1. Set the system to low fire.

2. Choose one burner in the zone. Connect the

manometer to tap A.

3. Adjust the automatic zone air control valve until the

low fire static air pressure is:

• 0.05" w.c. for the TFB030
• 0.2" w.c. for the TFB075 and TFB200

4. This is your initial setting only. Further adjustment

may be required.

5. Repeat steps 2 and 3 for the other zones (if any).

Step 4: Verify the Air Settings

Make sure that all the settings are still the same after
cycling the system several times between high fire and
low fire.

Step 5: Ignite the Burners

Manual Ignition Steps:

Figure 4.3. Manual Gas Butterfly 50% Open

1. Drive the zone air automatic control valve to low fire.

2. Make sure the combustion blower is running.

3. Set the manual gas butterfly valve at each burner to

50% open.

Figure 4.4. Adjusting Set Screw

4. Set the adjusting screw (1) on the ratio regulator 6 full

rotations of 360° down from the top (initial setting).

CAUTION

CAUTION

Outer

Dial

Set

Screw

50% Open

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Summary of Contents for TFB030

Page 1: ...TFB030 075 TFB200 Eclipse Tube Firing Burners Models TFB030 TFB075 TFB200 Version 2 11 14 2014 Installation Guide 310...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...er Installation 9 Checklist After Installation 11 Prepare for Adjustment 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Step 2 Set High Fire Air 12 Step 3 Set Low Fire...

Page 4: ...F The recommended recuperators for the TFB are the Eclipse Bayonet Data 317 and the Bayonet Ultra Spec 318 Figure 1 1 TFB Audience This manual has been written for people who are already familiar with...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...matics in the System Design section to build your system Approval of Components Limit Controls Safety Equipment All limit controls and safety equipment must comply with all applicable local codes and...

Page 7: ...tability of the electrical power Type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in...

Page 8: ...e 3 4 Position the Spark Rod Flame Rod if used Table 3 2 Dimension A Inches mm for TFB075 Fuel 301k 350k 351k 400k 401k 500k 501k 600k 601k 750k Natural Gas 0 374 9 5 0 500 12 7 0 500 12 7 0 625 15 9...

Page 9: ...s that stop the spark as soon as a signal is detected may prevent establishment of flame particularly when using UV scanners The flame monitoring control must maintain the spark for a fixed time inter...

Page 10: ...tion of recuperator shown shaded in Figure 3 8 with Moist PAK D by Fiberfrax Eclipse part 57325 DO NOT INSULATE THE BURNER The use of flexible nipples in hot air piping is strongly recommended to acco...

Page 11: ...rectly oriented relative to the gas or air flow Prepare for Adjustment After installation of the burner system components are complete the following steps should be followed in order to prepare for ad...

Page 12: ...tasheet for your particular burner to find the air pressure differential that you need at high fire This is now your target value for high fire NOTE A pressure tap is open when the screw inside the ta...

Page 13: ...m to low fire 2 Choose one burner in the zone Connect the manometer to tap A and tap B of the burner across the air orifice 3 Adjust the automatic zone air control valve until the low fire air pressur...

Page 14: ...l the burners have ignited then drive the zone air butterfly valve to high fire Make sure that the burners stay ignited Step 6 Set High Fire Gas 1 Use the gas curves on the appropriate datasheet to fi...

Page 15: ...spark rod or the ignition wire when the ignition is on You will get a shock Manual Ignition 1 Make sure the gas cock at each burner is closed 2 Start air blower 3 Drive the automatic zone air control...

Page 16: ...els in the exhaust every month If there is any change find the cause and correct it 7 View down the peepsights on the burners and down the exhaust legs of the tubes to check for unusual flame or carbo...

Page 17: ...wiring to the valve Check output from the flame safeguard Check solenoid valve coil for proper operation Replace if necessary Manual gas valve closed Open the gas valve Manual gas cock not open Open...

Page 18: ...g Check and clean filters spark rod and UV scanner If necessary After this step it is important that you clean the spark rod and UV scanner and make sure that there is no excessive soot on the nozzle...

Page 19: ...lectrical wiring Cannot initiate start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower H...

Page 20: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 21: ...i...

Page 22: ...Installation Guide 310 11 14 2014 Eclipse Inc All Rights Reserved...

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