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14

Eclipse TFB, V2, Installation Guide 310, 11/14/2014

5. Open the zone manual gas cock.

6. Start ignition transformer.

  Do not touch the spark rod or the ignition wire

when the ignition is on. You will get a shock.

7. While viewing down the peepsight, open the  gas cock

at burner. Burner should ignite.

8. If burner does not ignite within 15 seconds (verify with

local codes), close gas cock and purge with air.
Repeat steps 6 - 8 without any adjustment to ensure
all air is purged from the gas piping.

9. If burner still does not ignite adjust an additional turn

down on ratio regulator.

10. Repeat steps 6 - 9 if necessary.

11. Repeat steps 6 - 10 for all other burners in the zone.

Automatic Ignition Steps:

1. Drive the zone air automatic control valve to low fire.

2. Make sure the combustion air blower is running.

3. Set the manual gas butterfly valve at each burner to

50% open. See Figure 4.3.

4. Set the adjusting screw on the ratio regulator 6 full

rotations of 360° down from the top (initial setting).

5. Open the zone manual gas cock.

6. Open the manual gas cock at each burner.

7. Initiate the ignition sequence through the flame

monitoring system.

8. Check that all the burners in the zone have ignited.

• If a gas solenoid valve is fitted at each burner, then

repeat step 7 for all burners in the zone.

• If burners do not light, purge with air and adjust an

additional turn down on the ratio regulator. Repeat

step 7.

NOTE:

 Initially it may be necessary to repeat step 7

two or three times to purge all the air out of the gas
pipework.

9. If all the burners have ignited, then drive the zone air

butterfly valve to high fire. Make sure that the burners
stay ignited.

Step 6: Set High Fire Gas

1. Use the gas curves on the appropriate datasheet to

find the gas pressure differential needed at high fire.
This is the target value for high fire.

NOTE: 

A pressure tap is open when the screw inside

the tap is unscrewed approximately half a turn.

Figure 4.5. Set High Fire Gas

2. Make sure that pressure tap C and pressure tap D of

the burner are open (open the internal screw 1/2 turn).

3. Connect the manometer to tap C and tap D of the

burner (across the gas orifice).

4. Measure the high fire gas pressure drop for the first

burner.

5. Adjust the manual gas butterfly valve at the burner

until the gas flow is at the target value.

6. Repeat step 4 and step 5 for the other burners in the

zone (if any).

7. Check the gas pressure at the inlet to the zone ratio

regulator. This should be at least 5" w.c. higher than
the loading line pressure. It should not exceed the
maximum pressure rating of the ratio regulator.

8. Measure the oxygen level in the exhaust, using an

oxygen analyzer.

9. If the O

2

 level is between 2.5% and 4%, the level is

correct. If not, adjust the manual gas butterfly valve
until you have the appropriate level.

10. Repeat steps 2 through step 9 for the other burners.

11. For each burner, connect the manometer across

pressure taps C and D and measure the pressure
drop.

•  If all pressure drops are at or below the target value,

then the settings are correct.

• If necessary, adjust the manual zone air butterfly

valve to obtain the target value.

12. Verify settings when the furnace is at operating

temperature.

  Make sure that all the pressure taps are closed.

DANGER

CAUTION

Summary of Contents for TFB030

Page 1: ...TFB030 075 TFB200 Eclipse Tube Firing Burners Models TFB030 TFB075 TFB200 Version 2 11 14 2014 Installation Guide 310...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...er Installation 9 Checklist After Installation 11 Prepare for Adjustment 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Step 2 Set High Fire Air 12 Step 3 Set Low Fire...

Page 4: ...F The recommended recuperators for the TFB are the Eclipse Bayonet Data 317 and the Bayonet Ultra Spec 318 Figure 1 1 TFB Audience This manual has been written for people who are already familiar with...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...matics in the System Design section to build your system Approval of Components Limit Controls Safety Equipment All limit controls and safety equipment must comply with all applicable local codes and...

Page 7: ...tability of the electrical power Type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in...

Page 8: ...e 3 4 Position the Spark Rod Flame Rod if used Table 3 2 Dimension A Inches mm for TFB075 Fuel 301k 350k 351k 400k 401k 500k 501k 600k 601k 750k Natural Gas 0 374 9 5 0 500 12 7 0 500 12 7 0 625 15 9...

Page 9: ...s that stop the spark as soon as a signal is detected may prevent establishment of flame particularly when using UV scanners The flame monitoring control must maintain the spark for a fixed time inter...

Page 10: ...tion of recuperator shown shaded in Figure 3 8 with Moist PAK D by Fiberfrax Eclipse part 57325 DO NOT INSULATE THE BURNER The use of flexible nipples in hot air piping is strongly recommended to acco...

Page 11: ...rectly oriented relative to the gas or air flow Prepare for Adjustment After installation of the burner system components are complete the following steps should be followed in order to prepare for ad...

Page 12: ...tasheet for your particular burner to find the air pressure differential that you need at high fire This is now your target value for high fire NOTE A pressure tap is open when the screw inside the ta...

Page 13: ...m to low fire 2 Choose one burner in the zone Connect the manometer to tap A and tap B of the burner across the air orifice 3 Adjust the automatic zone air control valve until the low fire air pressur...

Page 14: ...l the burners have ignited then drive the zone air butterfly valve to high fire Make sure that the burners stay ignited Step 6 Set High Fire Gas 1 Use the gas curves on the appropriate datasheet to fi...

Page 15: ...spark rod or the ignition wire when the ignition is on You will get a shock Manual Ignition 1 Make sure the gas cock at each burner is closed 2 Start air blower 3 Drive the automatic zone air control...

Page 16: ...els in the exhaust every month If there is any change find the cause and correct it 7 View down the peepsights on the burners and down the exhaust legs of the tubes to check for unusual flame or carbo...

Page 17: ...wiring to the valve Check output from the flame safeguard Check solenoid valve coil for proper operation Replace if necessary Manual gas valve closed Open the gas valve Manual gas cock not open Open...

Page 18: ...g Check and clean filters spark rod and UV scanner If necessary After this step it is important that you clean the spark rod and UV scanner and make sure that there is no excessive soot on the nozzle...

Page 19: ...lectrical wiring Cannot initiate start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower H...

Page 20: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 21: ...i...

Page 22: ...Installation Guide 310 11 14 2014 Eclipse Inc All Rights Reserved...

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