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15

Eclipse TFB, V2, Installation Guide 310, 11/14/2014

Step 7: Verify the Gas Settings

1. Make sure that all the settings are still the same after

you cycle the system several times between high fire
and low fire.

2. When all settings have been completed, mark the

position of the indicator on each butterfly valve to
indicate valve position. This will save time later.

  Make sure that you close all the pressure taps after

you remove the manometer. Gas that leaks from
the pressure taps can cause fires and explosions. 

Step 8: Adjust Low Fire

1. Drive the system to low fire.

2. If a burner goes out, close gas cocks. Go to Step 5

“Ignite the Burners” on page 

13, and follow

instructions.

3. Adjust the ratio regulator until the O

2

 level is between

10% and 14%.

If the oxygen levels are between 10% and 14%, but
the temperature continues to rise above the
desired level:

4. Reduce low fire air flow by adjusting the zone air

control valve linkage. Recheck oxygen levels at low
and high fire.

5. If necessary, repeat step 3.

Start Procedure

  If a burner does not light, and the system does not

shut down automatically, then you must close the
main gas cock. An uncontrolled flow of gas can
cause fires and explosions.

  Do not touch the spark rod or the ignition wire

when the ignition is on. You will get a shock.

Manual Ignition

1. Make sure the gas cock at each burner is closed.

2. Start air blower.

3. Drive the automatic zone air control valve to low fire.

4. Start ignition transformers.

5. Open the gas cock at each burner checking to ensure

that the burner lights.

Automatic Ignition

1. Start the blower.

2. Open all the gas cocks.

3. Start the ignition sequence.

4. Verify that flame is present at each burner.

If a burner does not light and:

• 

The system does not shut down automatically:

Close the main gas cock manually. Do NOT operate

the system. Go to "Checklist After Installation" on

page 11. Repeat the start procedure.

• 

The system shuts down automatically:

See “Troubleshooting” on page 17.

Stop Procedure

1. Close the following valves:

• The manual gas cock at the main control valve
• The manual gas cock for each burner or zone

2. Let the burners cool down. Keep the blower on until

the chamber temperature is less than 1000°F (500°C)
and then stop the blower.

  Keeping the blower on after the burner is off

protects the burner and the other components
from hot gases that flow back through the burner.

Static Air Pressures

When a burner uses preheated combustion air, there are
no air orifices installed. In that case, the static air pressure
is used to set the initial air flow of a burner. From there on
the burner is further adjusted.

DANGER

DANGER

NOTICE

Summary of Contents for TFB030

Page 1: ...TFB030 075 TFB200 Eclipse Tube Firing Burners Models TFB030 TFB075 TFB200 Version 2 11 14 2014 Installation Guide 310...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...er Installation 9 Checklist After Installation 11 Prepare for Adjustment 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Step 2 Set High Fire Air 12 Step 3 Set Low Fire...

Page 4: ...F The recommended recuperators for the TFB are the Eclipse Bayonet Data 317 and the Bayonet Ultra Spec 318 Figure 1 1 TFB Audience This manual has been written for people who are already familiar with...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...matics in the System Design section to build your system Approval of Components Limit Controls Safety Equipment All limit controls and safety equipment must comply with all applicable local codes and...

Page 7: ...tability of the electrical power Type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in...

Page 8: ...e 3 4 Position the Spark Rod Flame Rod if used Table 3 2 Dimension A Inches mm for TFB075 Fuel 301k 350k 351k 400k 401k 500k 501k 600k 601k 750k Natural Gas 0 374 9 5 0 500 12 7 0 500 12 7 0 625 15 9...

Page 9: ...s that stop the spark as soon as a signal is detected may prevent establishment of flame particularly when using UV scanners The flame monitoring control must maintain the spark for a fixed time inter...

Page 10: ...tion of recuperator shown shaded in Figure 3 8 with Moist PAK D by Fiberfrax Eclipse part 57325 DO NOT INSULATE THE BURNER The use of flexible nipples in hot air piping is strongly recommended to acco...

Page 11: ...rectly oriented relative to the gas or air flow Prepare for Adjustment After installation of the burner system components are complete the following steps should be followed in order to prepare for ad...

Page 12: ...tasheet for your particular burner to find the air pressure differential that you need at high fire This is now your target value for high fire NOTE A pressure tap is open when the screw inside the ta...

Page 13: ...m to low fire 2 Choose one burner in the zone Connect the manometer to tap A and tap B of the burner across the air orifice 3 Adjust the automatic zone air control valve until the low fire air pressur...

Page 14: ...l the burners have ignited then drive the zone air butterfly valve to high fire Make sure that the burners stay ignited Step 6 Set High Fire Gas 1 Use the gas curves on the appropriate datasheet to fi...

Page 15: ...spark rod or the ignition wire when the ignition is on You will get a shock Manual Ignition 1 Make sure the gas cock at each burner is closed 2 Start air blower 3 Drive the automatic zone air control...

Page 16: ...els in the exhaust every month If there is any change find the cause and correct it 7 View down the peepsights on the burners and down the exhaust legs of the tubes to check for unusual flame or carbo...

Page 17: ...wiring to the valve Check output from the flame safeguard Check solenoid valve coil for proper operation Replace if necessary Manual gas valve closed Open the gas valve Manual gas cock not open Open...

Page 18: ...g Check and clean filters spark rod and UV scanner If necessary After this step it is important that you clean the spark rod and UV scanner and make sure that there is no excessive soot on the nozzle...

Page 19: ...lectrical wiring Cannot initiate start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower H...

Page 20: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 21: ...i...

Page 22: ...Installation Guide 310 11 14 2014 Eclipse Inc All Rights Reserved...

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