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11

Eclipse TFB, V2, Installation Guide 310, 11/14/2014

Figure 3.10. Valves

Step 3: Install the Flame Monitoring System

Refer to the System Schematic in Design Guide 310 for
the control methodology used. A detailed explanation of
components can be found in the appendix.

Checklist After Installation

To verify proper system installation, do the following:

1. Ensure that there are no leaks in the gas lines and the

air lines.

2. Ensure all the components of the flame monitoring

control system are properly installed. This includes
verifying that all switches are installed in correct
locations and all wiring, pressure and impulse lines
are properly connected.

3. Ensure components of spark ignition system are

installed and functioning properly.

4. Ensure that the blower rotates in the correct direction.

If incorrect, then have a qualified electrician rewire the
blower to reverse its rotation.

5. Ensure all valves are installed in proper location and

correctly oriented relative to the gas or air flow.

Prepare for Adjustment

After installation of the burner system components are

complete, the following steps should be followed in order
to prepare for adjustment:

1. Set the air pressure switch so that it drops out at 4"

w.c. (10 mbar) below the pressure rating of the blower.

2. Set the low gas pressure switch at 4" w.c. (10 mbar)

below the gas pressure measured at the inlet to the
main gas valve train.

3. Set the high gas pressure switch so that it comes on

at 4" w.c. (10 mbar) above the gas pressure
measured at the inlet to the main gas valve train.

4. Close all the burner gas cocks or pressure taps.

5. Try to light a burner before the purge and other timers

have finished their cycle. Make sure that the flame
monitoring system indicates a flame failure.

6. Trip out pressure switches and other limit interlocks.

Make sure that the main gas valve train closes.

  If simulated limits or simulated flame failures do

not shut down the fuel system within the required
failure response time, immediately correct the
problem before proceeding.

Manual

Butterfly

Valve

Automatic

Butterfly

Valve

Ratio Regulator

DANGER

Summary of Contents for TFB030

Page 1: ...TFB030 075 TFB200 Eclipse Tube Firing Burners Models TFB030 TFB075 TFB200 Version 2 11 14 2014 Installation Guide 310...

Page 2: ...and Eclipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection...

Page 3: ...er Installation 9 Checklist After Installation 11 Prepare for Adjustment 11 Adjustment Start Stop 12 Adjustment Procedure 12 Step 1 Reset the System 12 Step 2 Set High Fire Air 12 Step 3 Set Low Fire...

Page 4: ...F The recommended recuperators for the TFB are the Eclipse Bayonet Data 317 and the Bayonet Ultra Spec 318 Figure 1 1 TFB Audience This manual has been written for people who are already familiar with...

Page 5: ...by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer and health risks from the exposure to these chemicals...

Page 6: ...matics in the System Design section to build your system Approval of Components Limit Controls Safety Equipment All limit controls and safety equipment must comply with all applicable local codes and...

Page 7: ...tability of the electrical power Type and supply pressure of the fuel Availability of enough fresh clean combustion air Humidity altitude and temperature of air Presence of damaging corrosive gases in...

Page 8: ...e 3 4 Position the Spark Rod Flame Rod if used Table 3 2 Dimension A Inches mm for TFB075 Fuel 301k 350k 351k 400k 401k 500k 501k 600k 601k 750k Natural Gas 0 374 9 5 0 500 12 7 0 500 12 7 0 625 15 9...

Page 9: ...s that stop the spark as soon as a signal is detected may prevent establishment of flame particularly when using UV scanners The flame monitoring control must maintain the spark for a fixed time inter...

Page 10: ...tion of recuperator shown shaded in Figure 3 8 with Moist PAK D by Fiberfrax Eclipse part 57325 DO NOT INSULATE THE BURNER The use of flexible nipples in hot air piping is strongly recommended to acco...

Page 11: ...rectly oriented relative to the gas or air flow Prepare for Adjustment After installation of the burner system components are complete the following steps should be followed in order to prepare for ad...

Page 12: ...tasheet for your particular burner to find the air pressure differential that you need at high fire This is now your target value for high fire NOTE A pressure tap is open when the screw inside the ta...

Page 13: ...m to low fire 2 Choose one burner in the zone Connect the manometer to tap A and tap B of the burner across the air orifice 3 Adjust the automatic zone air control valve until the low fire air pressur...

Page 14: ...l the burners have ignited then drive the zone air butterfly valve to high fire Make sure that the burners stay ignited Step 6 Set High Fire Gas 1 Use the gas curves on the appropriate datasheet to fi...

Page 15: ...spark rod or the ignition wire when the ignition is on You will get a shock Manual Ignition 1 Make sure the gas cock at each burner is closed 2 Start air blower 3 Drive the automatic zone air control...

Page 16: ...els in the exhaust every month If there is any change find the cause and correct it 7 View down the peepsights on the burners and down the exhaust legs of the tubes to check for unusual flame or carbo...

Page 17: ...wiring to the valve Check output from the flame safeguard Check solenoid valve coil for proper operation Replace if necessary Manual gas valve closed Open the gas valve Manual gas cock not open Open...

Page 18: ...g Check and clean filters spark rod and UV scanner If necessary After this step it is important that you clean the spark rod and UV scanner and make sure that there is no excessive soot on the nozzle...

Page 19: ...lectrical wiring Cannot initiate start sequence Air pressure switch has not made contact Check air pressure switch adjustment Check air filter Check blower rotation Check outlet pressure from blower H...

Page 20: ...er mm inch in 3 94 x 10 2 MJ Nm Btu ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 21: ...i...

Page 22: ...Installation Guide 310 11 14 2014 Eclipse Inc All Rights Reserved...

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