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Eclipse ThermJet Self-Recuperative, V5, Design Guide 208, 9/16/2011

2. Calculate the Blower Air Volume

The volume of air required will be dictated by the
maximum output required from the burner. This will be
the total of the air required for combustion plus the air
required for the eductor. The totals required are
shown on the appropriate datasheet. Multiply this
volume by the number of burners and this is the total
volume needed.

NOTE:

 A minimum of 10% safety margin should be added

to the blower capacity.

Exhaust

The eductor provided with the TJSR is capable of pulling
all the exhaust gas through the burner and when set up
correctly will give approximately neutral pressure in the
furnace chamber. Using this method it is not possible to
use furnace pressure control.

An alternative method, where more precise furnace
pressure control is required, is to pull only 90% of the
exhaust gases through the burner. The remaining 10% of
exhaust gas would exit through an auxiliary flue with
furnace pressure control.

The furnace pressure should not be too high; a positive
pressure will force a disproportionate amount of exhaust
gases through burners that are in the off or low fire mode.

Exhaust ducting should not be connected directly to the
eductor outlet. It’s recommended that the exhaust duct or
cowl be at least 2" larger in diameter than the eductor
outlet. There should be at least a 2" vertical air gap.

Air Pressure Switch

The air pressure switch gives a signal to the monitoring
system when there is not enough air pressure from the
blower.

You can find more information on pressure switches in
Blower Bulletin 610.

  Eclipse supports NFPA regulations, which require

the use of an air pressure switch in conjunction
with other safety components, as a minimum
standard for main gas safety shutoff systems.

Step 6: Main Gas Shut-Off Valve Train
Consult Eclipse

Eclipse can help you design and obtain a main gas shut-
off valve train that complies with the current safety
standards.

The shut-off valve train must comply with all the local
safety standards set by the authorities that have
jurisdiction.

For details, please contact your local Eclipse
representative or Eclipse.

NOTE:

 Eclipse supports NFPA regulations (two shut-off

valves) as a minimum standard for main gas safety shut-

off systems.

WARNING

Summary of Contents for ThermJet TJSR Series

Page 1: ...Eclipse ThermJet Self Recuperative Burners Models TJSR0020 TJSR0060 208 Design Guide 9 16 2011 Version 5...

Page 2: ...clipse will not be liable for any other injury loss damage or expenses whether direct or consequential including but not limited to loss of use income or damage to material arising in connection with...

Page 3: ...2 Safety 5 Safety Warnings 5 Capabilities 5 Operator Training 5 Replacement Parts 5 3 System Design 6 Design 6 Step 1 Burner Model Selection 6 Step 2 Control Methodology 6 Step 3 Ignition System 9 Ste...

Page 4: ...d on components also known as the burner system These aspects are Installation Use Maintenance Safety The audience is expected to be qualified and have experience with this type of equipment and its w...

Page 5: ...boards or gaskets Despite these efforts dust created by sanding sawing grinding cutting and other construction activities could release crystalline silica Crystalline silica is known to cause cancer...

Page 6: ...esigned the components can be selected The control methodology chosen depends on the requirements of the process NOTE The stated operational characteristics only apply if the described control circuit...

Page 7: ...valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installation 5 Ratio regulator adjusts gas flow as loading line pressure changes due to ai...

Page 8: ...fire air flow and closes for low fire air flow 3 Manual butterfly valve sets low fire bypass air flow 4 Manual butterfly valve balances the air flow for burner multiple burner installations 5 Ratio r...

Page 9: ...ignal from the flame sensor and controls the start up and shut down sequences Eclipse recommends the following flame monitoring controls Trilogy series T400 Instruction Manual 830 Veri Flame series 56...

Page 10: ...o high a positive pressure will force a disproportionate amount of exhaust gases through burners that are in the off or low fire mode Exhaust ducting should not be connected directly to the eductor ou...

Page 11: ...er mm inch in 3 94 x 10 2 MJ Nm BTU ft standard 26 86 From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0 1 millimeter mm meter m 0 001 From...

Page 12: ...t each burner and or to control the zone flow 720 Automatic Butterfly Valve Automatic butterfly valves are typically used to set the output of the system 720 Adjustable Limiting Orifice Valves Adjusta...

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