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Eclipse Winnox WX Series v1 Design Guide No. 111, 9/25/2008

12

All standard Winnox burners are designed for:

air:gas ratio controlled combustion

• 

50% excess air at high fire

• 

higher excess air at low fire

• 

Burner Control

Winnox burners come with a ratio regulator that maintains the 

air:gas ratio. An integral minimum fuel bypass line is used to 

maintain and control a reliable low fire input flow.

Figure 3.4 Basic Burner Components

A control signal is sent from a process temperature controller 

• 

(sold separately) to the control motor. (Refer to Bulletin 818C 

or contact Eclipse for further information on temperature 

controllers.)

Figure 3.5 Basic Control Loop

The control motor modulates the integral air butterfly valve 

• 

(BV) which 

controls the combustion air flow.

Air pressure in the burner body sends an impulse down the 

• 

loading line to the ratio regulator.

The ratio regulator controls the gas flow in proportion to the air 

• 

flow.

Warning:

Do not use other control methods, such as, a fixed-air 

control, and do not alter the ratio regulator or burner 

piping without prior approval from Eclipse.

Step 3:

 

Control 

Methodology

Integral Air BV

Minimum Fuel

By-Pass Line

Control Motor

Ratio Regulator

Heat

Gas

Air

Stoichiometric

Rat

io c

ont

rol

op

era

tio

n

Excess 

air

Figure 3.3 Air:Gas Flow

Control 

Signal

Gas Flow

Process

Set Point

Process

Controller

Control 

Motor

Integral air

BV

Ratio

Regulator

er

ut

ar

ep

me

T

er

uss

er

P Impulse

Summary of Contents for WX Series

Page 1: ...Eclipse Winnox Burners WX Series Version 1 Design Guide 111 9 25 2008...

Page 2: ...sed or implied We have made every effort to make this manual as accurate and complete as possible Should you find errors or omissions please bring them to our attention so that we may correct them In...

Page 3: ...f equipment Design Guide No 111 This document Datasheet Series 111 Available for individual WX models Required to complete design and selection Installation Guide No 111 Used with Datasheet to complet...

Page 4: ...ained personnel are allowed to carry out these instructions or procedures Act with great care and follow the instructions Warning Indicates hazards or unsafe practices which could result in severe per...

Page 5: ...ies 7 Operator Training 7 Replacement Parts 7 System Design 8 Design 8 Step 1 Burner Option Selection 9 Step 2 Packaged Blower Option Selection 11 Step 3 Control Methodology 12 Step 4 Ignition System...

Page 6: ...ner package includes a combustion air blower and an air gas ratio regulator to fire over a wide gas turndown range at a controlled ratio The burner is designed for low NO X and CO emmisions efficient...

Page 7: ...esign purpose Do not deviate from any instructions or application limits described herein without written advice from Eclipse Read the entire manual before attempting to start this system If you do no...

Page 8: ...on Flame Supervision Air Flow Switch Blower Option Selection Including 2 Power Supply Frequency Pressure and Flow Blower Motor Type Blower Inlet Motor Orientation Control Methodology Including 3 Burne...

Page 9: ...3 each 1000 feet 300 meters above sea level Combustion Air Supply Combustion air should be fresh 20 9 O2 and clean without particles or corrosives Combustion Air Temperature Changes in air supply temp...

Page 10: ...f rotation certain applications may require control motors with a limit switch or switches if the burner capacity is to be limited to fit an application the chamber is to be fired with positive or neg...

Page 11: ...may vary Power Supply Frequency Select the 50Hz or 60Hz option The 50Hz blower motors have IEC frames and are CE marked The 60Hz motors have NEMA frames Pressure Flow Nominal and derated options are a...

Page 12: ...ers Figure 3 5 Basic Control Loop The control motor modulates the integral air butterfly valve BV which controls the combustion air flow Air pressure in the burner body sends an impulse down the loadi...

Page 13: ...me it takes for a burner to ignite These requirements vary from one location to another check your local codes and comply to the strictest codes applicable The time it takes for a burner to ignite dep...

Page 14: ...monitoring control processes the signal from the flame rod or UV scanner and controls the start up sequence and the main gas shut off valve sequence Eclipse recommends the use of flame monitoring con...

Page 15: ...ement device Eclipse recommendations can be found in the appropriate Winnox datasheet series 111 Valve Train Size Fuel pressure supplied to the ratio regulator inlet must be within the range specified...

Page 16: ...Do not operate Winnox burners with gas inlet pressure less than the minimum listed on the Winnox datasheet Lower gas inlet pressures may cause the ratio regulator to remain fully open at lower inputs...

Page 17: ...imeter mm inch in 3 94 x 10 2 MJ m normal BTU ft standard 2 491 x 10 2 Metric to English From To Multiply By kiloPascals kPa millibar mbar 10 meter m millimeter mm 1000 millibar mbar kiloPascals kPa 0...

Page 18: ...Offered By Power Equipment Company 2011 Williamsburg Road Richmond Virginia 23231 Phone 804 236 3800 Fax 804 236 3882 www peconet com...

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