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INSTALLATION, OPERATION AND MAINTENANCE MANUAL 

18

Installation Instructions

Boiler installation – general information

Angus Max boilers must be put into service by an authorized services. A network of authorised service organisations which meet
these conditions is available for all boiler installations, putting them into service and for warranty repairs.

The boiler is designed to supply heating systems with gauge pressure up to 400 kPa which use water that meets the requirements
of related standarts (under no circumstances may the water be acidic, i.e. it must have pH>7, and it should have minimum carbon
hardness). The heating system must be designed in such a way that hot water can circulate all the time through at least some of the
radiators. Antifreeze fluids – because of their unsuitable properties, we do not recommend to use them. They have a reduced ability
to transfer heat, have large volumetric expansion, age and damage rubber components. If under concrete circumstances there is
no other option how to reliable prevent.

Before final installation, the heating system distribution piping must be flushed several times with pressurised water. In old,already
used systems,the flushing must be done in opposite direction to the hot water circulation. In new systems, all radiators must be
cleaned from conservation material. and rinsed with warm water under pressure.

We recommend installing a sludge trap upstream of the boiler (i.e. on hot water return pipe). The sludge trap design should allow
emptying in regular intervals, without the need to drain a lot of hotwater. The sludge trap may be combined with a filter; however,
a filter alone will not provide an adequate protection.

Please note

System must be connected to open expansion tank for safety reasons.

Any valve must not be connected to safety input and safety output lines.

For increasing safety of the system, by-pass line must be installed on the line between input and output of circulation pumps, as
shown in diagrams.

By-Pass line’s valve must be kept closed as the boiler is working normally.

By-Pass line’s valve can be used in electricity problems and must be opened if there is a risk of overheating in system water caused
by an electricity cut or problem.

The pipe used in by-pass line must be at least in the diameter of plumbing systems pipe.

UPS (Power Supply Units) can be used for preventing electricity problems.

Any problems (malfunctions) caused by boiler clogging with dirt from the heating system and/or malfunctions induced by clogging,
are not covered by the boiler warranty.

The filter as well as the sludge trap must be checked and cleaned regularly.

Heating water requirements

Heating water requirements are specified in EN Standards. When the sum of concentrations of calcium and magnesium in the
water exceeds 1.8 mmol/l, additional non – chemical treatments preventing lime deposition must be considered (e.g. magnetic or
electrostatic field treatment).

Summary of Contents for Max Multi Fuel

Page 1: ...Angus Max Multi Fuel Boiler Installation Operation and Maintenance Manual...

Page 2: ...let water temperature 14 Stoking 14 Overnight heating mode 14 Removing solid combustion residuals 14 Dewing and tarring 14 Boiler shutdown 14 Short term shutdown 14 Long term shutdown 14 Important inf...

Page 3: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL 1 Information on the boiler plate The boiler Serial No is shown on the plate which is attached to the cover panel of the cast iron body fig 01...

Page 4: ...of the symbols on packaging for health care fig 02 fig 03 Series Angus Max 04 Angus Max 05 Angus Max 06 Angus Max 07 Angus Max 08 Angus Max 09 Angus Max 10 L mm 673 773 873 973 1073 1173 1273 Series...

Page 5: ...e Temperature Limit C 95 Burning Time For Nominal Output B Coal h 4 Burning Time For Nominal Output H Coal h 2 Maximum Pressure of System bar 4 Minimum Pressure of System bar 0 4 Boiler Water Content...

Page 6: ...MAX HEATING AREA UNC M2 Angus Max 04 38 32 672 327 Angus Max 05 48 41 270 413 Angus Max 06 58 49 868 498 Angus Max 07 68 58 466 585 Angus Max 08 77 66 205 662 Angus Max 09 86 73 942 740 Angus Max 10...

Page 7: ...ep the original packaging until the boiler has been put into service in case the boiler has to be transported again 11 When making any repairs only original parts must always be used It is forbidden t...

Page 8: ...boiler body is equipped with necessary pipe sections for water connection It also has brackets for fitting thermostat sensors and brackets on feet for fastening the boiler to the base Attached to the...

Page 9: ...ing the safety and the control elements remember to meet the principles of work safety If replacing of safety device and of thermo mechanical output regulator is necessary please use recommended devic...

Page 10: ...Air rosette Thermometer Temperature safety valve The Angus Max boilers can be equipped with a safety heat exchanger with thermal safety valve as an optional which ensures dissipation of excessive heat...

Page 11: ...20 7 CH Pump 3 Cold Water Feed 8 Heating System 4 System Safety Valve 3 bar 1 2 9 Open Expansion Tank 5 NRV Open type expansion tank must be equipped with the highest level in the entire hydraulic sy...

Page 12: ...sion Tank 5 Four Way Mixing Valve 3 Radiator fig 11 1 Boiler 2 Laddomat 21 60 operated by Flue Thermostat 50 300 C 3 NAD or NADO Accumulator Tank 4 Immersion Heater 5 Three Way Mixing Valve 6 Circulat...

Page 13: ...en for an appropriately sized expansion vessel on the central heating circuit before the return to the boiler and a safety group on the primary flow It is essential to ensure that the expansion vessel...

Page 14: ...AL 12 fig 15 fig 16 1 Boiler 2 Safety Group automatic air vent pressure reducing valve and pressure gauge 3 DHW Cylinder 4 CH Pump 5 Heating System 6 Four Way Mixing Valve 7 NRV 8 Expansion Vessel 9 A...

Page 15: ...ng up water care must be taken that no air is sucked into the system Water must never be let out of the boiler or the heating system unless it is absolutely essential such as before repairs etc Draini...

Page 16: ...tte in the stoking door To restore the boiler s required output just open the chimney flap and partially open the regulating hatch to the required boiler output Removing solid combustion residuals Thi...

Page 17: ...nd safety controls of hydraulic system and the boiler Yearly controls Yearly controls of the boiler must be made by authorised technicians before the season starts Flue and flue lines must be cleaned...

Page 18: ...ND MAINTENANCE MANUAL 16 Please note Ashes should be stored by using proper glove in a non combustible container properly and transported outdoors Other waste must not be stored in this container fig...

Page 19: ...lways be used Warranty and warranty conditions Angus Max boilers are covered by warranty specified in the Warranty Certificate Service Book and User and Installation Guide chapter Introduction Install...

Page 20: ...essure We recommend installing a sludge trap upstream of the boiler i e on hot water return pipe The sludge trap design should allow emptying in regular intervals without the need to drain a lot of ho...

Page 21: ...g the entire depth of the boiler body If the boiler is installed in a cellar we recommend to put it on a socket at least 50mm high positioning the boiler in the middle To comply with standarts at leas...

Page 22: ...utlet when the boiler is operating Installation procedure Place the boiler body on a non flammable materials Install a thermal safety valve After connecting the boiler to the heating system screw fill...

Page 23: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL 21 Angus Max boiler parts fig 23 fig 24...

Page 24: ...ST 110 SX ST 110 SX ST 110 25 Connection Rod SX 001500135 SX ST 123 SX ST 124 SX ST 125 SX ST 126 SX ST 127 SX ST 128 SX ST 129 26 Thermostat Bulb SX 001500136 SX PM 140 SX PM 140 SX PM 140 SX PM 140...

Page 25: ...essary when the required volume is less than 300L Transportation and storage The manufacturer handles the boiler that is on a palette and secured against shifting with screws The boiler may not be tra...

Page 26: ...arnings A sufficient flue draft of the flue gas system is the basic requirement for the correct functioning of the boiler It fundamentally affects its performance and efficiency Therefore heed the fol...

Page 27: ...heating but radiators are not Quality of the fuel might be low and or the moisture content of the fuel maybe high Operational instructions are not fulfilled Tar existing on surface of heat exchanger...

Page 28: ...For more information please visit our website www ecoangus co uk 01934 862642 07739 174511 07970 901273 ecoangus aol com 2068 Designed and produced by...

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