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©2009 Eco-Orlan USA LLC.  All Rights 

Reserved

                                                             

 

 Revised August 2009. 

 

3. System Design Considerations and Sizing of the Boiler 

It is critical to size the Paxo® boiler properly.  A proper up to date heat load calculation is strongly advised.  An accurate history of 
the building’s fuel usage over several years can help calculate the proper size boiler.  Be wary of simple techniques based only on 
square footage.  The heat load of a home can vary widely depending on the age, type of heating system, and geographical location of 
the home.   The manufacturer provides published data for the unit; however, this cannot be your sole source of information either for 
sizing your system.  The purchaser must use actual measurements made at the premises of where the unit will be installed and 
operating.  Eco-Orlan USA LLC and all of its Authorized Dealers recommend consultation and sizing by a licensed professional 
trained in HVAC systems with proper licensing credentials appropriate for the State or Province in which the unit is to be installed.  
Final sizing of the unit is the sole responsibility of the purchaser.  
 

 

4. Wood and the Gasification Process 

Quality, moisture content and type of burned wood are very important.  Hardwood is the best (beech, oak, hickory, maple etc.)  The 
maximum moisture content of the wood used to fuel the boiler should be between 15% and 20%.  Using dry softwood, such as pine, 
spruce etc. is possible but it will burn faster and require more frequent loading of the boiler than if hardwood is used.   

 

Wood’s moisture content can be determined with a moisture meter.  As a general rule, hardwood stacked for one year under cover is 
usually ready for use as a fuel in the Paxo® boiler.  Wood that has been properly stored for two years is the best. 
Wood is a fuel which can be stocked and stored with no energy loss.  Storing wood lowers its moisture and raises its heating value. 
Wood is also the only combustion fuel that doesn’t contribute carbon dioxide which means that during the growth and photosynthesis 
process it takes in the same quantity of carbon dioxide that it emits during the combustion process.  Modern wood gasification boilers 
utilize wood’s energy at efficiency three times higher than ordinary boilers and they operate similar to gas boilers. A 

Paxo

® wood 

boiler is adapted for combustion of various sizes of wood granulation from sawdust to large pieces. Shavings, cuttings and slivers 
should be combusted with larger pieces of wood. Spring is usually the best time for buying wood (wood from winter tree clearance).  
During the heating season 1 cord of wood is generally needed for heating of 200 square feet. 

 
 

5. Heat Storage Tank 

Designed for Optimum performance of the Paxo® gasification boiler, we strongly recommend the use of hot water storage when 
operating your Paxo® gasification boiler.  We recommend 50 liters or 13.23 Gallons of water storage per kilowatt as minimum size 
hot water storage.  Properly installing a Heat Storage Tank can cut your wood consumption by as much as 40%.  Hot water storage 
allows the boiler to run at ideal capacity regardless of the demand for heat from the building being heated.  This enables you to 
continue to heat your home most efficiently throughout the warmer times of the year such as early spring and late fall.  It also provides 
the flexibility to heat your domestic hot water in the summer season. 
 
 

 
 

Summary of Contents for Paxo Series

Page 1: ...1 2009 Eco Orlan USA LLC All Rights Reserved Revised August 2009 Operating Manual Paxo line of Orlan boilers Wood gasification boilers from 18 80 kW 75 275k Btu...

Page 2: ...c for the RK 2001UA Controller and the Module Connections 11 18 Temperature Controller 12 a Setting up the parameters service mode 13 b Pressure fan work parameters 14 c Circulating pump parameters 14...

Page 3: ...UV and CE Testing and certification for North American certifications UL 391 ETL and CSA are in progress Orlan boilers are efficient and environmentally friendly Heating your home and domestic water h...

Page 4: ...eral rule hardwood stacked for one year under cover is usually ready for use as a fuel in the Paxo boiler Wood that has been properly stored for two years is the best Wood is a fuel which can be stock...

Page 5: ...wood is burned in the top primary combustion chamber where heat from the flame breaks the wood structure down into charcoal and then into combustible gas This gas passes through the ceramic nozzle or...

Page 6: ...41 40 75 51 5 65 Hot water outlet I inch 13 4 12 6 12 6 24 0 24 0 Diameter of chimney flue J inch 8 0 8 0 8 0 8 0 8 0 Width with coil K inch 26 28 3 28 3 33 9 33 9 Height of coil connection L inch 39...

Page 7: ...or handle 10 Loading chamber gasification 11 Fan tap 12 Fan 13 Fan casing 14 Nozzle of refractory concrete 15 Secondary air adjustment 16 Combustion chamber 17 Bottom door 18 Smoke tube heat exchanger...

Page 8: ...te into these rooms a carbon monoxide alarm must be installed that can give a warning regarding possible escapes of carbon monoxide into the inhabited rooms As an additional precautionary measure the...

Page 9: ...That can be easily checked by opening a window or door to see if the problem goes away 13 Boiler Set Up The boiler is shipped completely assembled and ready for installation and use The boiler should...

Page 10: ...stem needs to be changed e g due to outside temperature changes seasonal changes A four way mixing valve is an essential component of any Paxo boiler installation Four way mixing valves can be used in...

Page 11: ...which will corrode the boiler and other parts over time if enough oxygen is allowed into the system For freeze protection use only non toxic hydronic heating system antifreeze available from plumbing...

Page 12: ...multipurpose output which allows connecting the mixing valve the alarm signal or an additional gas or oil boiler Before turning on the device by master switch connect controller pressure fan and circu...

Page 13: ...START button the fan starts to work and the control process begins STOP button stops the fan for example allowing to add fuel to the boiler If the controller isn t in service mode the display shows wa...

Page 14: ...which you can return by choosing the Prod option b Pressure fan work parameters Fan power 100 this value defines power of the fan When r parameter is set to 0 10 this is the maximum power of the fan...

Page 15: ...m by pressing STOP button Additional output work mode Ar 0 the controller has been equipped with a multipurpose output that can work in one of the following modes mode Ar 0 output may control the oil...

Page 16: ...this state 7 Add more wood 8 Wait another 15 to 20 minutes for a charcoal layer to accumulate 9 Close both upper and lower doors 10 Pull the bypass damper closed toward you and switch on the controlle...

Page 17: ...below 140 F This can be achieved with a properly installed 3 way or 4 way mixing valve 22 Primary Secondary and Blower Air Inlet Settings A critical phase of successful set up of a Paxo boiler for op...

Page 18: ...e primary air inlets determine how much air is available in the primary upper combustion chamber where the fuel undergoes pyrolysis The secondary air inlets regulate how much air goes into the steel t...

Page 19: ...e new shape of the sealing rope To do that remove the door loosen the cap turn the hinge 360 and tighten the blocking nut to block the hinge retaining screw The upper and lower hinges should be adjust...

Page 20: ...oo moist Use properly seasoned wood Primary or secondary air conduit choked Call service not covered by warranty Wrong regulation of the air and wood gas Call service not covered by warranty Nozzle da...

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