ECO POWER CIPR-250W, Installation And User Instructions Manual

Page 1: ...Installation and User Instructions CIPR 250W Natural Gas Generator Mobile Gaseous Generator May 2023 Version 4 1...

Page 2: ...relevant specific application or use thereof Neither Eco Power Equipment Ltd nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information that is contained he...

Page 3: ...All trademarks are the property of their respective owners General Notice Some product names used in this manual are used for identification purposes only and may be the trademarks of their respectiv...

Page 4: ...2 2 Product Elements 11 2 3 Understanding the User Interface and Control Panel 12 2 4 Setup Process 17 2 4 1 Quick Setup Guide 17 2 4 2 Operation 18 2 4 3 Shutdown and Storage 18 2 5 How to Use the P...

Page 5: ...t is crucial that the user is qualified and follows all instructions contained in this operating manual This manual will guide the user through deploying and setting up the CIPR providing comprehensiv...

Page 6: ...ing Instructions Read and understand this manual and its safety instructions before using this product Failure to do so can result in serious injury or death Follow all the instructions This will avoi...

Page 7: ...3 Other Languages This is the English user manual Manuals in other languages are available upon request Not all languages are covered 1 4 4 Documentation Feedback If you are reading Eco Power Equipme...

Page 8: ...ial operating parameters Please consult the product specifications for detailed information on the unit s output voltage frequency and maximum power output This generator is specifically designed for...

Page 9: ...and address the issue or have it serviced Inspect the entire fuel supply line from the cylinder tank to the engine for leaks using a soapy water bubble mixture whenever a cylinder tank is changed or t...

Page 10: ...Circuit Breaker 400 Amp Efficiencies 60HZ 93 4 480V Full Load AVR DER1 Pole 4 Overspeed RPM 2250 Protection Class IP23 Altitude Rating 0 1000m Bearings 6314 2RS Standby 163 27 330 kVa 264 kW Continuo...

Page 11: ...CF 15W 40 Low Ash Gross NG Standby Power Rating 250 kW Gross LP Standby Power Rating 150 9 kW Gross NG Prime Power Rating 234 1 kW Gross LP Prime Power Rating 150 9 kW Power Rating 1 2 3 Per ISO 3046...

Page 12: ...anel The main user interface is within the main control panel door The control panel consists of a series of toggle switches and a graphical user interface to provide control of all operating systems...

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Page 17: ...are correctly positioned and secure 4 Check the coolant level in the radiator overflow bottle ensuring it s between Add and Full 5 Confirm the oil level on the dipstick is between Add and Full 6 Ensur...

Page 18: ...cy and load levels Make adjustments as needed to maintain optimal performance 2 Inspect the generator for any signs of overheating unusual noises or vibrations Address any issues immediately to preven...

Page 19: ...safely and appropriately positioned at the designated location The design and setup of applications involving mobile power systems should be carried out exclusively by qualified personnel to ensure p...

Page 20: ...ese inspection points with special attention to mobile operation and electrical connections during each new deployment we recommend creating a detailed inspection protocol on a daily basis from this p...

Page 21: ...suring they are clean and tight Inspect the control panel wiring and verify that all components are functioning properly 5 Safety Features Examine safety guards for secure positioning and good conditi...

Page 22: ...Change Oil and Oil Filter X X 6 Adjust Valve Lash X X 7 Spark Plugs Check Adjust Replace X 8 Check Air Filter Inspect Replace X 9 Replace Breather Filter X 10 Belts Pipes Clamps and Hoses Inspect Rep...

Page 23: ...st Replace X 9 Check Air Filter Inspect Replace X 10 Replace Breather Filter X 11 Belts Pipes Clamps and Hoses Inspect Replace X 12 Check Ignition System Plug Wires Coils X 13 Check Coolant Condition...

Page 24: ...visual level check is adequate C If coolant level is low determine the reason for low fluid and top off with specified coolant D Test pressurized cap replace if necessary or reinstall 3 3 Check Oil P...

Page 25: ...n plug gasket replace if necessary and clean plug seating surface 3 Inspect magnetic plug for iron and ferrous material If this exists consider an oil analysis to determine the source of debris 4 Rein...

Page 26: ...e grease cup of the signal generator with lithium grease NLGI Gr 2 10 Operate engine for five 5 minutes Check for leaks at filter base and oil pan drain plug during operation 11 Shut down the engine a...

Page 27: ...tate the crankshaft until the number 1 piston is on the compression stroke and the timing pointer on the front cover is in line with the TDC mark on the crankshaft damper Some engines may have a perma...

Page 28: ...rockers are and valve stem tip contact the feeler gauge 7 Tighten the locknut once the valve is adjusted properly Remove the feeler gauge A very slight resistance should be felt when removing the feel...

Page 29: ...not show wear or debris or damage re gap and reinstall WP06GNA 0 014 0 35mm gap WP06GTA 0 02 0 5mm gap 6 If the plugs have debris or wear or damage replace them with new plugs CAUTION Before installin...

Page 30: ...ade while in operation under full load and automatically NG VPG is WP06GNA standard configuration With added on option WP06GNA can also support LPG manual or automatic switching Telematics Support Har...

Page 31: ...tal system cost Some of features included in the ECMs are lean burn or stoichiometric combustion control continuous fuel injection control or standard digital injectors ignition control electronic boo...

Page 32: ...column above the Mixer air inlet pressure providing sufficient control authority to stall an engine either rich or lean When the DEPR receives an output pressure command from the ECM the valve is inte...

Page 33: ...nhancements Intake air system The intake system should be sealed between the mixer inlet and the filter Proper clamps should be used to ensure unfiltered air is not drawn into the system Use piping wi...

Page 34: ...i recommends fuel analysis for any gas other than pipeline quality NG from customers to make sure the engine fuel and control system are calibrated to run the fuel Figure 11 Natural Gas Wellhead Gas F...

Page 35: ...stressing with condensation water in order to prevent ceramic element crack This is helped by locating the sensor on the outlet of the catalyst assembly Design measures Locate the sensor as close to t...

Page 36: ...porating solids at the sensor plug connection is not permitted Assemble with high temperature resistant grease on the screw in thread Tightening torque 29 5ft lb 44 ft lb 40 Nm 60 Nm material characte...

Page 37: ...ends mechanical tension and chafing points considering the movement of the exhaust system in relation to the vehicle body The cable and connector should not be subjected to excessive temperatures that...

Page 38: ...her orientation must be approved by the manufacturer Product must be supported at a minimum of two mounting locations Installer shall ensure mounting hardware such as fasteners is sufficient for the a...