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LB1360   

MULTICALOR 700.1÷1200.1 MD 

techniques for energy saving

CONNECTION TO THE GAS PIPELINE 

Once connected the burner to the gas pipeline, it is necessary to control that this last is perfectly sealed. Also verify
that the chimney is not obstructed. Open the gas cock and carefully bleed the piping through the pressure gauge
connector, then check the pressure value trough a suitable gauge. Power on the system and adjust the thermostats to
the desired temperature. When thermostats close, the sealing control device runs a seal test of valves; at the end of
the test the burner will be enabled to run the start-up sequence.

ELECTRICAL CONNECTIONS

All burners factory tested at 400 V 50 Hz three-phase for motors and 230 V 50 Hz monophase with neutral for
auxiliary equipment. If mains supply is 230 V 50 Hz threephase withuot neutral, change position of connectors on
burner as in fig. Protect burner supply line with safety fuses and any other devices required by safety standards obtai-
ning in the country in question.

BURNER START-UP

Before starting the burner, make sure it is mounted correctly. Then check connections are correct according to the
diagram and piping is appropriate to the system. Before connecting the burner to the electricity supply, make sure
voltage corresponds to burner plate data. The connection diagram and start-up cycle are shown separately. For
wiring from control box to burner, see the enclosed connection diagram. Pay particular attention to neutral and
phase connections : never exchange them!. Vent air and impurities of gas pipe. Check gas pressure conforms to the
limits stated on the burner plate when connecting a master gauge to the test port provided on the burner. Blower
motor starts and pre-purging begins. Since pre-purging has to be carried out with the max.
air delivery, the burner control circuit turns the air damper to the max. delivery position by
the air servocontrol in approximately 30 seconds time. When the servocontrol is fully open,
a signal to the electronic control unit starts the 66 seconds pre-purge cycle. At the end of
the prepurging time, the air servocontrol gets to the Low Flame position so that burner
ignition is ensured at min. output. Simultaneously the ignition transformer receives voltage
and after 3 seconds (pre-ignition) opens the pilot gas valve. Fuel flows to the combustion head and ignites. Two
seconds after pilot gas valves have opened, the ignition transformer is excluded from the circuit. In case of no igni-
tion the burner goes to lock-out within two seconds. After 6 sec. open the working gas valve, governed by the gas
firing butterfly valve.Now the burner is operating at the min. firing rate (about 30% of the max. firing rate). The air
servocontrol runs at the Low Flame position and in case the temperature control has to be set at the max. output it
goes to a fully open position of air damper and butterfly valve. During the burner-off periods the air damper closes
up fully.

0

1

2

0 - STOP
1 - GASOLIO
2 - GAS

LIGHT-OIL

ADJUSTING THE COMBUSTION PROCESS

IMPORTANT:

to obtain the right adjustment of the combustion and thermal capacity it is important to analyze

the reducts of combustion with the aid of suitable instruments. The combustion and thermal capacity adjustment is
done simultaneously, together with the  analysis of the products of combustion, making sure that the measured
values are suitable and that they comply with current safety standards. On this matter, please refer to the table and
figure below.

THESE OPERATIONS MUST BE DONE BY PROFESSIONALLY-QUALIFIED TECHNICIANS.

NOTE: 

ALL SAFETY DEVICES (AIR PRESSURE SWITCH, MINIMUM GAS PRESSURE SWITCH, GAS SOLE-
NOID VALVES AND GAS GOVERNOR) SHALL BE DULY SEALED AFTER CALIBRATION AND BUR-
NER START UP BY ECOFLAM’S TECHNICIANS.

Summary of Contents for Multicalor 1000.1 MD

Page 1: ...S T E C LB1360 27 05 2004 Multicalor 700 1 MD Multicalor 800 1 MD Multicalor 1000 1 MD Multicalor 1200 1 MD Light oil Natural Gas 300 mbar MODELS techniques for energy saving GAS LIGHT OIL DUAL BURNE...

Page 2: ...500 2 000 2 500 2 700 kcal h 1 290 000 1 724 000 2 155 000 2 327 600 Max capacity Natural Gas Nm3 h 729 855 1 056 1 318 Min capacity Natural Gas Nm3 h 150 201 251 272 Max light oil flow rate kg h 613...

Page 3: ...carried out with the max air delivery the burner control circuit turns the air damper to the max delivery position by the air servocontrol in approximately 30 seconds time When the servocontrol is fu...

Page 4: ...rging the ignition tran sformer cuts in and generates a spark between the electrodes At the same time the two gas valves open Vs safety valve and Vl working valve The total safety in case of missed ig...

Page 5: ...m gas flow rate see figure on solenoid valve adjustments or adjust the gas pressure in the governor ADJUSTING THE MAXIMUM AIR FLOW RATE Adjusting the maximum air flow rate see figure detail 2 Loosen t...

Page 6: ...essure switch to the minimum by turning regulator D to position 1 Start the burner and keep in low flame running while checking that combustion is cor rect Through a small cardboard progressively obst...

Page 7: ...e motor s thermal protection When all the above mentioned conditions are checked and accomplished it is possible to go on with burner s tests Power the burner The control box feeds the ignition transf...

Page 8: ...ation That check valve is suitably designed for the duty The pump pressure is set at a value of 22 25 bar during the testing of burners Before starting the burner bleed the air in the pump through the...

Page 9: ...pag 9 LB1360 MULTICALOR 700 1 1200 1 MD techniques for energy saving...

Page 10: ...pag 10 techniques for energy saving LB1360 MULTICALOR 700 1 1200 1 MD...

Page 11: ...ation Before going on with the maintenance controls of the burner it should be advisable to check its general conditions according to the following steps Unplug the burner close the fuel cock shut dow...

Page 12: ...s are clogged Light oil pressure is too low Combustion air s flow rate too high related to nozzle output THE BURNER RUNS THE PREPURGING BUT DOES NOT IGNITE Check the position of the electrodes check t...

Page 13: ...educe power CLOSE 1st Stage Increase power OPEN 2nd Stage Two stage operation Description of display and keys on the RWF 40 microprocessor regulator The figure shows the normal display indicating the...

Page 14: ...e PGM PGM key to access the parameters level To move from one parameter to the next press PGM PGM When HYS1 is displayed burner ignition differential stage II increase or decrease the value using the...

Page 15: ...31 4 Cod S720 1 Connection for probe QAE2 passive probe Water probe Configuration code C111 9XXX Connection for probe FT TP passive probe Degusa probe Configuration code C111 5XXX Connection for probe...

Page 16: ...the probe is faulty the regulator will not indicate the real value Situation The number 1999 blinks in the display as the actual value with SP E showing in the set point field Cause The external set...

Page 17: ...or through the relative opening in the electrical panel A Insert the fixing anchors and screws into the slots and secure the unit to the panel B To open the regulator squeeze the cover from the ends a...

Page 18: ...ive probe active probe QBE620 P QAE22 FT TP 1000 P4 P10 P16 P25 P40 Analog input 1 2 and 3 setpoint changeover shift C111 9030 5030 G000 G000 G000 G000 G000 Limit comparator controller type setpoint 1...

Page 19: ...SA BEM43141 MULTICALOR 1000 1 MD LANDIS SQM 50 481A2 LANDIS LFL 1 622 DUNGS VDK 200 A UV 06 05 2004 FMP 95 96 KMP R S T NO Q HLB S1 R1 10 11 8 5 6 7 9 T1 N FMV 95 96 SAgG 1 2 3 0 SAMA 1 2 3 0 FMV 97...

Page 20: ...FETY THERMOSTAT SWITCH OIL GAS SAgG STS PRESSOSTAT AIR PRESOSTATO AIRE TERMOSTATO CALDAIA BOILER THERMOSTAT STC INTERRUPTOR GENERAL CON FUSIBLE INTERRUPTEUR GENERAL AVEC FUSIBLE MAIN SWITCH WITH FUSE...

Page 21: ...000 1 MD 4 8 9 39 28 29 33 37 38 57 3 1 5 42 31 30 32 2 6 10 11 53 54 0 15 30 45 60 75 90 0 I 0 AUTO 0 OIL GAS OIL GAS RESET 21 19 20 FIN D FIN D FIN DER FIN DER 13 7 12 15 16 17 18 K6 RWF 40 PGM PGM...

Page 22: ...4 E1510 23 FUSE SUPPORT FUSIT FH B528 E802 2 24 REL BASE Finder 5532 R905 Finder 5534 R906 25 REL Finder 5532 R711 Finder 5534 R712 26 TIMER AEG SDE R527 27 UV CELL LANDIS QRA 2 A205 28 IGNITION CABLE...

Page 23: ...pag 23 LB1360 MULTICALOR 700 1 1200 1 MD techniques for energy saving NOTE...

Page 24: ...principali Ecoflam S p A via Roma 64 31023 RESANA TV Italy tel 0423 715345 r a telefax 0423 715444 Italy 480009 Export 480873 715538 http www ecoflam it e mail ecoflam ecoflam it ECOFLAM S p A reserve...

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