Ecoflam Multicalor 170.1 PR Manual Download

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420010243004 MULTICALOR 170.1-200.1 PR/PR

Index

1 -

Technical data

- Technical data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.17
- Working fields  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.17
- Overal dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.17

2 -

Installation

- Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.17

- Gas connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.17

- Connection diagram for burner with separate pilot valve . . . . . . . . . . . . . . .p.18,19

3 -

Gas starter and regulations

- Working of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

- Adjusting combustion process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.19

Control box up-cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.20

- Gas circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.21

- Adjusting pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.21

Adjusting air/gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.22

- Adjusting combustion head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

- Removing firing head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

- Detector current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

4 -

Light oil starter and regulations

- Light oil circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.23

- Light oil feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.24

- Priming and adjustment of oil pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.24,25,26

- Working of the burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.27

Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.27

- Position of ignition electrodes and cleaning . . . . . . . . . . . . . . . . . . . . . . . . .p.27,28

- Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.28

5 -

Maintenance

- Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p.29

Summary of Contents for Multicalor 170.1 PR

Page 1: ...Multicalor 170 1 Multicalor 200 1 PR PR 420010243004 15 05 2015 BRUCIATORI MISTI GAS GASOLIO GAS LIGHT OIL DUAL BURNERS BRULEURS MIXTE GAZ FUEL QUEMADORES MIXTOS GAS GASOLEO IT EN FR ES...

Page 2: ...5 Regolazione della combustione p 5 Funzionamento apparecchiatura di controllo p 6 Circuito gas p 7 Regolazioni pressostati p 7 Regolazioni aria gas p 8 Regolazioni testa p 9 Smontaggio testa p 9 Con...

Page 3: ...NTEC SUNTEC 1 0 2 3 I O 1 0 2 DIMENSIONI D INGOMBRO Modello Multicalor 170 1 200 1 Potenza termica max kW 1770 2150 kcal h 1 526 000 1 853 450 Potenza termica min kW 342 414 kcal h 295 000 356 900 Max...

Page 4: ...s damper motor CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT GAS TRAIN DUNGS MB DLE SCHEMA DI COLLEGAMENTO PER BRUCIATORI A GAS CON VALVOLA PILOTA SEPARATA rampa gas Dungs MB DLE 100 Bruciatore 1...

Page 5: ...miti indicati nella tar ghetta Questo controllo deve essere effettuato con un manometro gas nell apposita presa di pressione prevista sul bru ciatore Si avvia il motore ed inizia la preventilazione Il...

Page 6: ...zionamento bruciatore C D Funzionamento bruciatore D Spegnimento comandato da R t1 tempo di preventilazione t3 tempo di preaccensione t3n tempo di postaccensione t4 intervallo prima del consenso al 2...

Page 7: ...uscita difettosi o guasto del dispositivo interno od errore nel cablaggio 14 lampeggi on Indicatore di posizione chiusa aperto TARATURA DEL PRESSOSTATO GAS DI MINIMA PRESSIONE svitare le viti I e L e...

Page 8: ...rretta Alla fine della regolazione richiudere la vite dell asta REGOLAZIONE DELLA PORTATA INTERMEDIA DEL GAS Azionare il servomotore con il commutatore aperto chiuso e posizionarlo nella posizione 0 p...

Page 9: ...A LME22 QRA AGQ3 1A27 1 2 SW SW BL BL RIVELAZIONE FIAMMA SW NERO BL BLU SMONTAGGIO DEL BOCCAGLIO REGOLAZIONE POSIZIONE TESTA DI COMBUSTIONE La regolazione della posizione della testa di combustione v...

Page 10: ...avaggio a causa di una caduta di pressione del gasolio nella pompa riarmarne il blocco per riavviarlo Non permettere che la pompa funzioni per pi di tre minuti senza gasolio Nota prima di avviare il b...

Page 11: ...NTEC J NB Per impianti monotubo togliere il grano di by pass inserito sull attacco di ritorno e chiudere l attacco di ritorno mediante un tappo d acciaio ed una rondella 0 100 200 300 400 5 10 15 20 2...

Page 12: ...azione 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100 1300 100 300 500 700 Generalit Montaggio a flangia Attacchi cilindrici in accordo con ISO 228 1 Entrata e...

Page 13: ...ausa il blocco del bruciatore entro 5 secondi Per avere una combustione ottimale occorrer regolare la portata dell aria in ALTA e BASSA fiamma seguendo le istruzioni fornite pi avanti Durante tale fas...

Page 14: ...i figura Una posizione errata pu com portare problemi di accensione I bruciatori sono prodotti con i collegamenti adatti all alimentazione 400 V trifase I bruciatori con motori elettrici di potenza in...

Page 15: ...ERMINE DEL CICLO VA IN BLOCCO Controllare la pressione dell aria e la ventola Controllare il pressostato aria Apparecchiatura di controllo difettosa Trasformatore difettoso Verificare il cavo di accen...

Page 16: ...of the burner p 19 Adjusting combustion process p 19 Control box up cycle p 20 Gas circuit p 21 Adjusting pressure switch p 21 Adjusting air gas p 22 Adjusting combustion head p 23 Removing firing hea...

Page 17: ...M14 125 250 D Short head D1 Long head OVERALL DIMENSIONS Models Multicalor 170 1 200 1 Thermal power max kW 1770 2150 kcal h 1 526 000 1 853 450 Thermal power min kW 342 414 kcal h 295 000 356 900 Max...

Page 18: ...13 Min gas pressure switch 314 Max gas pressure switch optional 349 Air gas damper motor CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT GAS TRAIN DUNGS MB DLE CONNECTION DIAGRAM FOR BURNERS WITH S...

Page 19: ...START UP BY ECOFLAM S TECHNICIANS OPERATION OF BURNER WITH GAS Before starting the burner make sure it is mounted correctly Then check connections are correct according to the diagram and piping is a...

Page 20: ...fier GP Pressure switch H Main switch HS Auxiliary contactor relay K1 4 Internal relays KL Low fire LK Air damper LKP Air damper position LP Air pressure switch LR Load controller M Fan motor R Contro...

Page 21: ...ernal error output contacts other faults 14 blinks on CPI contact not closed ADJUSTMENT OF GAS MINIMUM PRESSURE SWITCH Unscrew off and remove cover M Set regulator N to a value equal to 60 of gas nomi...

Page 22: ...the maximum gas flow rate see figure on solenoid valve adjustments or adjust the gas pressure in the gover nor ADJUSTING THE MAXIMUM AIR FLOW RATE Adjusting the maximum air flow rate see figure detai...

Page 23: ...igh output the firing head is adjusted in forward posi tion Adjustment Loosen screw A through a suitable Allen key By a screwdriver act on the hex head screw B until is reached the desired position Ti...

Page 24: ...rner Do never allow the pump working without oil for more than three minutes Note before starting the burner check that the return pipe is open An eventual obstruction could damage the pump sealing de...

Page 25: ...C J TECHNICAL DATA NB For one pipe installation the by pass plug must be removed from the return port and the return port sealed by steel plug and washer 0 100 200 300 400 5 10 15 20 25 30 35 J 7 J 6...

Page 26: ...STALLAZIONE BITUBO Ritorno Aspirazione Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2...

Page 27: ...the manual rearming of the bur ner shall not take place before 30 seconds have elapsed from the burner s safety shutdown In order to obtain an opti mal combustion it is necessary adjust the LOW HIGH...

Page 28: ...ration A wrong position could cause ignition troubles The burners are produced with connections suitable for power supply 400 V three phase The burners with electric motors of an output lower or equal...

Page 29: ...sition 0 Fuses are blown out The control box is faulty THE BURNER RUNS THE PREPURGING AND SWITCHES TO LOCKOUT AT THE END OF CYCLE Check the fan and the air pressure Check the air pressure switch Contr...

Page 30: ...leur p 33 Reglage de la combustion p 33 Cycle de fonctionnement de coffret de securite p 34 Circuit gaz p 35 Reglage pressostat p 35 Reglage air gaz p 36 Reglage tete de combustion p 37 Removing firin...

Page 31: ...te D1 t te longue I M C B A L E D D1 F G H1 N O SUNTEC SUNTEC SUNTEC 1 0 2 3 I O 1 0 2 DIMENSIONS D ENCOMBREMENT Modele Multicalor 170 1 200 1 Puissance termique max kW 1770 2150 kcal h 1 526 000 1 85...

Page 32: ...CONNECTION DIAGRAM FOR BURNERS WITH SEPARATE PILOT GAS TRAIN DUNGS MB DLE M Air Gas 313 160 170 142 141 120 150 314 349 151 155 100 143 To be supplied by the installer To be supplied by the installer...

Page 33: ...ons lectriques veiller ce que le voltage corresponde aux donn es indiqu es sur la plaquette des caract ristiques techniques Le sch ma de la connexion lectrique ainsi que le cycle de d marrage sont ill...

Page 34: ...acteur auxiliaire relais K1 4 Relais internes KL faible charge LK Volet d air LKP Position du volet d air LP Pressostat air LR R gulateur de puissance M Moteur de ventilateur R R gulateur de temp ratu...

Page 35: ...mprise dans les limites de la plage de travail du pressostat Sinon d visser l crou de blocage de la vis F et la tourner graduellement droite pour r duire la pression gauche pour l augmenter Enfin serr...

Page 36: ...ES INTERMEDIAIRES DU GAZ Actionner le servomoteur avec le commutateur ouvert ferm e placer sur la position 0 pour l arreter Pour le reglage REGLAGES DES DEBITS AIR ET GAZ COMMUTATORE 0 AUTO 0 bloccagg...

Page 37: ...LME22 QRA AGQ3 1A27 1 2 SW SW BL BL CONTROLE SYSTEME DETECTION DE FLAMME SW NOIR BL BLEU COMMENT ENLEVER DE GUEULARD REGULATION DE LA TETE DE COMBUSTION La r gulation de la t te de combustion est fait...

Page 38: ...la mise en s curit pour le r d marrer Ne jamais laisser que la pompe tourne sans fioul pendant plus AMORCAGE ET REGULATION DE LA POMPE FIOUL 1 ASPIRATION 2 RETOUR 3 RACCORDEMENT DU MANOMETRE ET PURGE...

Page 39: ...Pour les syst mes monotube retirez le bouchon de d rivation en arri re et fermer la connexion de retour travers un bouchon m tallique et une rondelle 0 100 200 300 400 5 10 15 20 25 30 35 J 7 J 6 J 4...

Page 40: ...piration INSTALLATION MONOTUBE Aspiration G 1 2 Sortie pression G 1 2 Prise de pression G 1 4 Prise vacuom tre G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500...

Page 41: ...llumage le coffret de s curit met le br leur en s curit dans les 2 secondes Pour obtenir une combustion opti male il faudra r guler la port e de l air en 1re et 2me ALLURE suivant les instructions don...

Page 42: ...W 3 AUTO 0 1 RWF 40 0 OFF 1 ON 3 AUTO 2 GAS 1 OIL 0 STOP SAgG G B F Les br leurs sont fabriqu s avec d appropri es connexions d alimentation 400 V triphas es Les br leurs quip s de moteurs lectriques...

Page 43: ...R NE DEMARRE PAS Contr ler l interrupteur les thermostats le moteur la pression du gaz Interrupteur g n ral en position 0 Fusiblex cass s Coffret de s curit d fectueuse LE BRULEUR EFFECTUE LE PREBALAY...

Page 44: ...ci n de la combusti n p 47 Ciclos de funcionamiento del equipo p 48 Sistema gas p 49 Regulaci nes presostati p 49 Regulaci nes aire gas p 50 Regulaci nes cabeza p 51 Desmontaje della cabeza de combust...

Page 45: ...a corta D1 cabeza larga DIMENSIONES TOTALES Modelo Multicalor 170 1 200 1 Potencia t rmica m x kW 1770 2150 kcal h 1 526 000 1 853 450 Potencia t rmica min kW 342 414 kcal h 295 000 356 900 Caudal m x...

Page 46: ...es necesario averiguar si esta ltima est perfectamente estanca Averiguar tambi n que la chimenea no est obstruida Abrir la v lvula de corte purgar cuidadosamente la tuber a al trav s de la toma de pre...

Page 47: ...a del gas Comprobar que la presi n del gas sea dentro de los limites indicados por la tarjeta Este control tiene que ser efectuado con un manometro de gas conectado a la apropiada toma de presi n del...

Page 48: ...H Interruptor principal HS Contactor auxiliar rel K1 4 Rel s Internos KL Baja combusti n LK Compuerta damper de aire LKP Posici n de la compuesta de aire LP Interruptor de presi n de aire LR Controlad...

Page 49: ...del quemador 8 parpadeos Encendido Libre 9 parpadeos Encendido Libre 10 parpadeos Apagado Error de cableado o error interno contactos de salida otras aver as 14 parpadeos Encendido Contacto CPI no ce...

Page 50: ...correcta Al final de la regulaci n volver a cerrar el tornillo del asta COMMUTATORE 0 AUTO 0 bloccaggio degli apparati per il funzionamento in una posizione intermadia funzionamento alla massima poten...

Page 51: ...a es arredrada con caudales m ximos es adelantada Ejecuci n aflojar el tornillo A de fijaci n por medio de un destornillador rodar el tornillo B hasta conseguir la posici n que se necesita atornillar...

Page 52: ...el quemador pur gar el aire contenido en la bomba a trav s la toma para el man metro Llenar las tuber as con gas leo para facilitar el cebado de la bomba Arrancar el quemador y comprobar la presi n de...

Page 53: ...to de entrada al man metro INFORMACI N T CNICA BOMBA SUNTEC J NB Para los sistemas de una tuber a el tap n de la tuber a de derivaci n debe quitarse y sellarse la entrada de retorno con tap n de acero...

Page 54: ...ma del tanque INSTALACI N DE UNA TUBER A Retorno obturado 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100 1300 100 300 500 700 Informaci n general Montaje Brida...

Page 55: ...ncendido defectuoso la centralita de control produce el bloqueo del quemador en 5 segundos En este caso el rearme manual del quemador no se podra efectuar hasta pasados 30 segundos desde la entrada en...

Page 56: ...RWF 40 0 OFF 1 ON 3 AUTO 2 GAS 1 OIL 0 STOP SAgG G B F La configuraci n est ndar de los motores es trif sica 400 V Los quemadores con motores el ctricos de potencia inferior o igual a 7 5 kW pueden se...

Page 57: ...el prebarrido pero se pone en seguridad al final del ciclo comprobar la presi n del aire el ventilador y el presostato del aire Equipo de control averiado Transformador averiado comprobar el cable de...

Page 58: ...R PR UGELLI NOZZLE GICLEUR INYECTOR 25 50 70 90 20 15 10 5 Bar Return pressure 20 40 60 80 100 Output Spray angle Supply 25 Bar 60 kg h 60 kg h Pressione di ritorno Return pressure Pression de retour...

Page 59: ...20 280 279 278 277 276 276 275 268 260 240 230 215 190 175 160 145 125 150 A 25 52 52 53 54 55 56 57 58 60 64 68 72 76 80 85 90 97 105 118 128 142 150 B 25 325 325 310 300 300 290 285 280 275 270 265...

Page 60: ...4 3 2 1 T P STC T P STS HLB SIEMENS LME 22 3 1 2 7 5 4 6 11 9 8 10 12 3132 SIEMENS SQN30 251A2700 N 1 3 2 5 4 6 7 8 N R S T 10 7 6 5 9 8 11 AUTOMATICO 2 GASOLIO 1 R PE T S 50 Hz 400V L1 T1 N T2 S3 12...

Page 61: ...L DE SECURITE THERMAL LOCK OUT LAMP LAMPADA DI BLOCCO TERMICO PRESOSTATO GAS DE MINIMA POT PRESSOSTAT GAZ PRESSION MIN GAS PRESSURE SWITCH MIN PRESSOSTATO GAS DI MINIMA HLBT SPGmin FILTRO ANTIDISTURBO...

Page 62: ...0 1 200 1 PR PR 11 42 8 9 10 Multicalor 170 1 200 1 PR PR Gas Light oil 4 5 6 16 39 28 7 44 49 48 46 41 57 47 51 50 45 50 51 45 43 2 12 3 1 1 0 27 55 56 18 19 17 23 24 20 26 21 22 40 25 14 13 15 53 52...

Page 63: ...LE Finder 40 52 65323142 FINDER 5532 65323139 65323139 28 FOTOCELLULA UV CELL SIEMENS QRA 65320075 65320075 29 CAVI ACCENSIONE IGNITION CABLE 65320946 65320946 30 ELETTRODI ACCENSIONE IGNITION ELECTRO...

Page 64: ...2 65323149 65323149 27 RELAIS RELE Finder 40 52 65323142 FINDER 5532 65323139 65323139 28 PHOTOCELLULE FOTOCELULA SIEMENS QRA 65320075 65320075 29 CABLE D ALLUMAGE CABLE DE ENCENDIDO 65320946 65320946...

Page 65: ...pag 65 IT EN FR ES 420010243004 MULTICALOR 170 1 200 1 PR PR...

Page 66: ...pag 66 IT EN FR ES 420010243004 MULTICALOR 170 1 200 1 PR PR...

Page 67: ...pag 67 IT EN FR ES 420010243004 MULTICALOR 170 1 200 1 PR PR...

Page 68: ...ili senza pregiudicarne le caratteristiche principali ECOFLAM BRUCIATORI S p A reserves the right to make any adjustments without prior notice which it considers necessary or useful to its products wi...

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