Ecoflam OILFLAM 1000.1 PR, Operating Instructions Manual

Page 1: ...50 3142127 OILFLAM 1000 1 PR TC 230 400 50 OILFLAM 1200 1 PR TC 230 400 50 Technical data Operating instructions Electric diagrams Spare parts list OILFLAM 700 1 PR OILFLAM 800 1 PR OILFLAM 1000 1 PR...

Page 2: ...rocedure 16 Exhaust gas test 17 Start up 18 Fuel selection Start up 18 Adjusting the max air flow rate 18 Firing head setting 18 GEFRAN Setting 19 Adjusting the max oil flow rate 20 Servomotor SQM50 A...

Page 3: ...must be carried out by authorised specialists and all applicable guidelines and regulations including local safety regulations and codes of practise must be observed We accept no responsibility for da...

Page 4: ...HEAD TYPE Heavy oil FUEL 420010513700 EN www ecoflam burners com 4 230 400V 50Hz 230 400 Volt 50 Hz ELECTRICAL POWER SUPPLY Heavy oil burners All heavy oil burners are delivered with electrical pre he...

Page 5: ...0 Working lamp GEFRAN regulator Selector 0 STOP 1 Hight Flame 2 Low Flame 3 Automatic Resistor lamp Lock out lamp Reset button Auxiliaries Resistances switch LEGENDA 1 Housing 2 Electrical control pan...

Page 6: ...on Type Air flap Air flap Air flap Air flap Air flap control with servomotor Model SQM50 Air pressure switch mbar 2 5 50 mbar Flame monitoring Type photoresistor Ignitier Model BRAHMA COFI Motor kW 15...

Page 7: ...edium value WARNING Some flame modifications can be done in our FLEXSHOP in the factory in order to shape the flame and adapt it to some special boiler or application L m 2000 3000 4000 5000 6000 7000...

Page 8: ...LFLAM 1200 1 1750 800 950 535 1410 460 775 900 1270 460 460 M20 R R1 S S1 OILFLAM 7 1200 1 360 360 290 400 Dimensions mm D Short head D1 Long head Fixing hole dimensions are I and L as per dimension t...

Page 9: ...and air damper and thus regulate the oil flow rate in conjunction with the air flow rate The burner can either be controlled in two stage sliding mode or if a respective controller is provided in ste...

Page 10: ...with appropriate insulating material Position of the electrodes nozzle installation Ignition Electrode BURNER LINING Check before burner installation 1 Depending on the type of boiler reverse flame o...

Page 11: ...y and the pump pressure according to temperature Ecoflam heavy oil and dual fuel heavy oil burners do have in the electrical panel the fuel temperature device GEFRAN that adjusts the temperature of th...

Page 12: ...o ceed by gradually increasing the pressure to operating level 25 bar CHECKING OIL RING PRESSURE Refer to diagram at page 11 to define racommended oil pressure OIL CONNECTION Hoses are used for connec...

Page 13: ...pe oil pipe oil pipe heating cable insulation section 13 12 LEGENDA 1 Burners 2 Service tank 3 Electric heaters 4 Safety and operation thermostat 5 Level switch working safety 6 Heating coil 7 Self cl...

Page 14: ...vented The direction of rotation of the motor should be checked When commissioning it must be ensured that pump never run dry SUNTEC TA NOZZLE SELECTION Please refer to diagram to select Ecoflam reco...

Page 15: ...red level of protection All the links power and control are connected to the terminal block of the cabinet Provide cables in sufficient length to secure the rotation of the burner body according to th...

Page 16: ...the exhaust gas duct up to the measuring point must be free of leaks to prevent anomalies in the measurement results OIL START UP Open all shut off valves of oil supply system Set fuel selector switc...

Page 17: ...to be exceeded DETERMINING THE VOLUMETRIC GAS FLOW RATE The thermal furnace output of a boiler QF is the amount of heat supplied with the gas in a unit of time When taking the burner into operation t...

Page 18: ...required Check the combustion values and adjust the oil pressure Firing head setting In order to adjust the maximum air flow rate see figure with selector in maximum operation Loosen the nut holding...

Page 19: ...ss key F the led Out 1 starts to ash if You need to modify minimum oil temperature press increase or decrease button after confirm the new value pressing again F if you need to modify an other tempera...

Page 20: ...the prepurging due to a fuel pressure drop in the pump rearm the burner s lock out to restart the burner Do never allow the pump working without oil for more than three minutes NOTE before starting t...

Page 21: ...one according to the drawing in order to have the correct combustion value in each point switch different screw positions Using a suitable Allen wrench change the position of the cam guide blade if yo...

Page 22: ...he tightening of the O rings replace them if necessary Make visual inspection of the burner s electrical components and eliminate malfunctions if necessary Burner safety devices function check air pre...

Page 23: ...e to not damage the electrodes Check the position of the electrodes after any intervention as wrong position could cause ignition troubles POSITION OF ELECTRODES OIL FILTER CLEANING ATTENTION Periodic...

Page 24: ...on Clean valves or replace if necessary X YES YES LACK OF AIR Air pressure switch fail to connect to Terminal 14 Check contacts X YES NO Fan contaminated dirty Clean fan X X X YES NO Fan motor rotatio...

Page 25: ...signal from the Air Damper CLOSED limit switch is missing or a contact is not closed between terminals 12 and 4 or 4 and 5 or the contacts of all control and safety units in the controlled system are...

Page 26: ...ed to the end of the cam roller serves to indicate the position of the actuator The drive unit may be disconnected from the controlling element by changing over a rocker arm mounted to the gearbox Thi...

Page 27: ...dle The throughput rate is controlled by varying the return pressure while keeping the supply pressure at a constant level Prior to burner start check the nozzle size against the required output It mi...

Page 28: ...230 210 200 A 25 42 43 43 44 45 47 50 52 55 60 65 70 78 85 95 105 115 130 150 170 220 200 B 25 450 448 448 445 440 430 425 412 405 400 390 380 375 360 345 325 315 290 280 260 220 200 A 30 48 49 50 51...

Page 29: ...5 170 195 225 250 300 375 B 20 630 615 600 590 580 565 550 520 490 475 450 425 400 375 360 375 A 25 78 80 85 90 95 100 105 110 120 130 140 155 170 190 200 230 250 280 325 375 375 B 25 700 690 680 670...

Page 30: ...150 165 180 200 225 250 280 325 375 440 600 B 20 920 900 890 850 820 800 780 760 740 710 690 670 650 610 600 A 25 120 125 130 140 150 160 170 180 190 220 240 260 280 330 370 410 460 530 600 B 25 1050...

Page 31: ...ALLATION Return plugged Inlet end return G 1 2 To nozzle G 1 2 Pressure gauge port G 1 4 Vacuum gauge port G 1 4 40 20 30 35 10 15 25 5 1000 1200 1400 200 400 0 600 800 TA5 TA4 TA3 TA2 0 900 1500 1100...

Page 32: ...auge port Oil under pressure Oil under suction Intake from Tank To pressure regulating valve 40 20 30 35 10 15 25 5 3000 3400 3800 1400 1800 1000 2200 2600 T5 T4 T3 T2 0 2800 4000 3200 3600 1200 1600...

Page 33: ...By passed oil Intake Return To nozzle Pressure adjustment Return To nozzle To tank o t n r u t e R suction Oil under pressure Oil under suction By passed oil returned to tank or to suction Intake fro...

Page 34: ...REPRODUCTION LEAKAGE CONTROL CONTROL BOX DATE ECN MODICATION MODIFICATION DESCRIPTION ECN MODIFICATION OILFLAM 800 1 PR A POZZOBON 07 09 2012 2 420110091800 1 A RIGONI LANDIS SQM 50 481A2 UV RBA12PC28...

Page 35: ...ILATORE RELAY TEMOIN RESISTENCES RELE RESISTOR LAMP LAMPADA RESISTENZE RELE RELAIS RELE RELAY RELE RELAIS INDICADOR RESISTENCIAS KA1 KA2 HLR HLB HLF FMV CELLULE UV YVOc u KMRLI 2 STS STR KMRLA KMRLI 1...

Page 36: ...IND MODIFICA SOST DA SOST IL IND MOD PROPRIETA RISERVATA DELLA DITTA ECOFLAM S p A DATA FIRMA DATA FIRMA CONTROLLATO DESCRIZIONE MODIFICA DISEGNATO DATA FIRMA COMUNICARE A TERZI IL CONTENUTO DEL PRES...

Page 37: ...9 10 26 27 54 55 56 51 32 0 15 30 75 90 37 8 4 5 38 39 40 41 44 45 43 47 46 48 49 50 52 53 42 70 74 12 11 13 14 16 17 15 FIND FINDE R 1 0 1 0 20 19 21 23 24 25 22 18 77 6 29 57 30 0 15 30 45 60 75 90...

Page 38: ...6A 65324066 18 ANTIJAMMING FILTER 65323170 19 ADJUSTMENT OF FUEL TEMPERATURE GEFRAN 600 65322045 20 MAIN SWITCH cod 40100I1509 65324098 21 MANUAL AUTOMATIC Selector 65323063 22 RESET SWITCH 65324101 2...

Page 39: ...21791 62 COUPLING 65321790 63 COUPLING 65321782 64 UNION PUMP 65321786 65 COUPLING PUMP 65325219 66 GAS VALVE BRAHMA EG12SRGMO 65323595 67 COIL BRAHMA EG12S 65323709 68 GAS VALVE BRAHMA EG12SRGMO 6532...

Page 40: ...ul to its products without affecting their main features Ecoflam Bruciatori S p A si riserva il diritto di apportare ai prodotti le modifiche che riterr necessarie o utili senza pregiudicarne le carat...