Ecolab Chameleon PLUS BF3, Service Manual

Page 1: ...Service Manual 1 25 Booster Advanced Professional BW3 BW4 BW7 BF3 BF4 BF8 ...

Page 2: ...lter 10 2 2 Long stops 10 3 Start 10 3 1 New system 10 4 Daily Operation 10 4 1 Start 10 4 2 Stop 10 5 Service 11 5 1 Components 11 5 1 1 Pump Motor 11 5 1 2 Control system 11 5 1 3 Flow trigger 11 5 1 4 Non return valve intake side 11 5 2 Recycling and scrapping 11 6 Trouble Shooting 12 6 1 The unit does not start 12 6 2 The Δ lamp on the control panel is on 13 6 3 Too low or unstable pressure 13...

Page 3: ...t quantity and power according to specifications The station is then ready for hygi ene duties The Booster is fitted with a fre quency controlled pump which en sures a constant working pressure independent of usage pattern Important Do not use the water from the system for applications other than cleaning A typical Floor Booster installation is shown in fig 2 Booster 1 Satellite 2 A typical Wall B...

Page 4: ...ter BW3 Fig 4 1 Water inlet 2 Manifold inlet 3 Trigger sensor flow sensor 4 Pump 5 Manifold outlet 6 Outlet pipe 7 Display 8 El box 9 Operation panel 10 Pressure sensor Outlet 11 O Pushbutton Stop 12 I Pushbutton Start 13 Δ Lamp Alight by error ...

Page 5: ...8 1 2 Operating Diagrams acc ISO14617 BW3 Booster B Ball valve F Filter FST Flowsensor and trigger C Check valve PE Pressure sensor TE Temperature sensor CP Centrifugal pump D Outlet W Water inlet SN Socket no ...

Page 6: ... sensor flow sensor 4 Pump 5 Manifold outlet 6 Outlet pipe 7 Display 8 El box BW4 8a Inverter box 8b Filter box only used on BW7 9 Operations panel 10 Navigation buttoms 11 Pressur sensor Outlet 12 Pressur sensor Inlet 13 Label 14 Name Label 15 O Pushbutton Stop 16 I Pushbutton Start 17 Δ Lamp Alight by error ...

Page 7: ...Operating Diagrams acc ISO14617 Advanced Booster BW4 BW7 B Ball valve F Filter FST Flowsensor and trigger C Check valve PE Pressure sensor TE Temperature sensor CP Centrifugal pump D Outlet W Water inlet SN Socket no ...

Page 8: ...or flow sensor 4 Pump 5 Manifold outlet 6 Outlet pipe 7 Display 8 El box BF3 BF4 8a Inverter box 8b Filter box only used on BF8 and bigger 9 Operations panel 10 Navigation buttoms 11 Pressur sensor Outlet 12 Pressur sensor Inlet 13 Label 14 Name Label 15 O Pushbutton Stop 16 I Pushbutton Start 17 Δ Lamp Alight by error ...

Page 9: ...erating Diagrams acc ISO14617 Advanced Booster BF3 BF4 BF8 B Ball valve F Filter FST Flowsensor and trigger C Check valve PE Pressure sensor TE Temperature sensor CP Centrifugal pump D Outlet W Water inlet SN Socket no ...

Page 10: ... dirt comes out Then rinse and bleed the next tap and continue until the tap closest to you has been rinsed and bled 2 Mount satellites if any Bleeding the pump 3 Press 0 on the control panel to stop the Booster 4 Loosen the relief plug A Fig 14 1 2 revolutions until water and air begin to flow out Note Never loosen the relief plug while the pump is running as this may damage the pack ing and caus...

Page 11: ...eplace the flow switch Installation instructions see Appen dix 110001767 5 1 3 1 Adjustments of flow switch 1 Press 0 on the control panel to stop the system 2 Remove the cover 3 Turn the rinse foam handle to foam position 4 Activate the spray handle on the outlet hose so water runs out 5 Check that the flow switch is turned the correct way the wire must follow the flow direc tion 6 Turn the brass...

Page 12: ...ltage No Is the Δ lamp flashing Yes Go to section 6 2 Yes No Go to setup settings menu Startup method and set it to pressure Does the unit start Call a service technician Yes No Set unit back to Flow start in setup menu Try to readjust flow switch chapter 5 1 3 1 Can the unit start No OK Yes ...

Page 13: ...e control panel to restart the system Does the error come back Go to softwaremanual Start using the unit again Yes No Check the inlet pressure is between 2 8bar at maximum water consumption Is the pump leaking or making jarring sounds Call a service technician Is there sufficient water supply Yes Is the filter Clogged Clean the filter Yes no No Yes Secure higher inlet pressure No ...

Page 14: ...1 1 4 1 1 4 2 2 Electricity Supply voltage V 3 PE 400 V 10 Frequency Hz 50 60 Hz 48 0 62 0 Motor load kW kW 4 4 5 5 10 10 Installation to EN 60204 1 Nominal current A 10 6 10 6 14 2 27 27 Fuse A 16 16 20 35 35 L1 L2 L3 PE mm2 2 5 2 5 2 5 6 6 General Sound level ISO 11202 dB Below 70 Below 70 Below 70 Below 70 Below 70 Dimensions mm 1070 x 550 x 375 785 x 550 x 375 1074 x 557 x 382 1074 x 557 x 382...

Page 15: ...vej 2 9000 Aalborg Denmark Tel 45 7218 2000 www nilfiskfood com 0601725 G Electrical connections A4 1 1 26May10 san Title Size Drawing Number Ver Rev Date Sheet of Init Nilfisk ALTO Food Division Blytaekkervej 2 9000 Aalborg Denmark Tel 45 7218 2000 www nilfiskfood com 0601725 G Electrical connections A4 1 1 26May10 san Display Display Main Switch Main Switch 1L1 3L2 5L3 2T1 4T2 6T3 L I N E L O A ...

Page 16: ...Division Blytaekkervej 2 9000 Aalborg Denmark Tel 45 7218 2000 www nilfiskfood com 0601726 G Electrical connections A4 1 1 07Jun10 san Title Size Drawing Number Ver Rev Date Sheet of Init Nilfisk ALTO Food Division Blytaekkervej 2 9000 Aalborg Denmark Tel 45 7218 2000 www nilfiskfood com 0601726 G Electrical connections A4 1 1 07Jun10 san 1 2 3 Yellow green 1 2 3 Yellow green Shield Shield Frequen...

Page 17: ...33 66 99 132 165 198 231 264 Flow l min BW7 10 kW 2 bar supply 20 25 30 bar Pumpecurve CRN3 9 4 0 5 5kW 0 5 10 15 0 33 66 99 132 165 198 231 Pressure b Flow l min BF BW4 5 5 kW 4 bar supply BW3 4 0 kW 4 bar supply BF3 4 0 kW 4 bar supply 1100000455 10 Pump curve ...

Page 18: ...18 15 20 25 30 Pressure bar Pumpcurve CRN5 14 11kW 0 5 10 0 33 66 99 132 165 198 231 264 Flow l min BF8 11kW 4 bar supply 1100000455 ...

Page 19: ...verensstemmelseserklæring Deklaracja zgodności Декларация о соответствии Megfelelőségi nyilatkozat Izjava o skladnosti Izjava o usklađenosti Deklaracija o konformitetu Declaraţie de Conformitate Декларация за съответствие Prohlášení o shodě Prehlásenie o konformite Uygunluk Bildirgesi Vastavusdeklaratsioon Atitikties deklaracija Paziņojums par atbilstību prasībām Свідчення про відповідність вимога...

Page 20: ... 3 3 2008 Dichiarazione di conformità Nilfisk ALTO dichiara sotto la sua esclusiva responsabilità che i prodotti BF3 BF4 BF8 BW3 BW4 BW7 ai quali fa riferimento la presente dichiarazione sono conformi alle direttive del Consiglio concernenti il riavvicinamento delle legislazioni degli stati membri della UE Funzione Stazione di pompaggio Modello Tipo BF3 BF4 BF8 BW3 BW4 BW7 Numero di serie Tutti Di...

Page 21: ...et 2004 108 EG 2004 12 15 Standard som används EN 55014 1 A1 2009 och EN 55014 2 A2 2008 Standard som används EN 61000 3 2 A2 2009 och EN 61000 3 3 2008 Vaatimustenmukaisuusvakuutus Me Nilfisk ALTO vakuutamme yksinomaisella vastuulla että tuotteet BF3 BF4 BF8 BW3 BW4 BW7 jota tämä vakuutus koskee noudattavat direktiivejä jotka käsittelevät EY n jäsenvaltioiden lakien yhdenmukaisuutta koskien seura...

Page 22: ...ružljivosti 2004 108 EC 2004 12 15 Uporabljeni standardi EN 55014 1 A1 2009 and EN 55014 2 A2 2008 Uporabljeni standardi EN 61000 3 2 A2 2009 and EN 61000 3 3 2008 Izjava o usklađenosti Mi Nilfisk ALTO izjavljujemo pod vlastitom odgovornošću da je proizvod BF3 BF4 BF8 BW3 BW4 BW7 na koji se ova izjava odnosi u skladu s direktivama ovog Vijeća o usklađivanju zakona država članica EU Funkcija Pumpna...

Page 23: ...deniach 2006 42 ES 17 5 2006 Použitá norma EN 60335 2 41 A2 2010 Smernica o elektromagnetickej kompatibilite 2004 108 ES 15 12 2004 P Uygunluk Bildirgesi Nilfisk ALTO olarak bu beyannameye konu olan BF3 BF4 BF8 BW3 BW4 BW7 ürünlerinin AB Üyesi Ülkelerin kanunlar n birbirine le uyumlu olduğunun yaln zca unu beyan ederiz a İstasyonu akine Direktifi 2006 42 EC 2006 05 17 Kullan lm ş standartlar EN 55...

Page 24: ...2004 Izmanto 2 Iz Свідчення про відповідність вимогам Компанія Nilfisk ALTO заявляє про свою виключну відповідальність F4 BF8 BW3 BW4 BW7 на які комендаціям ункція Насосна станція ристаний стандарт EN 60335 2 41 A2 2010 5 Використаний стандарт EN 55014 1 A1 2009 та EN 55014 2 A2 2008 Використаний стандарт EN 61000 3 2 A2 2009 та EN 61000 3 3 2008 за те що продукти BF3 B поширюється дана декларація...

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Page 26: ...No 110001294D 09 2012 Printed in Denmark 2005 All rights reserved Ecolab GmbH Co OHG P O Box 13 04 06 D 40554 Düsseldorf www ecolab com Tel 49 211 98 93 203 Fax 49 211 98 93 223 Printed in Denmark ...