EcoOnline Vertex Flood-Prime, Installation & User Manual

Page 1: ...thout the specific written permission of Optex Solar Pty Ltd Trademarks appearing in this manual are the sole property of Optex Solar Pty Ltd or their respective owners Nothing in this publication sha...

Page 2: ...Place to Install the Collector Array 14 Pump and Solar PV Panel Test 14 1 What if the Pump Won t Start 15 Collector Array Configurations 15 1 Array Configurations Not Recommend 16 Roof Attachment Opt...

Page 3: ...Plumbing Setup 24 2 From Spa to Ground Run to Roof Collector Plumbing Setup Extra Vac Valve Required 24 3 From Spa to Ground Mounted Collector Plumbing Setup 25 Allowable Plumbing Variations 25 1 Dual...

Page 4: ...ting any work Particular attention should be given to text contained in the following key terms Please note EcoOnline has a strong product safety policy do not install products without reading safety...

Page 5: ...rchaser installer such that flood water from such a failure at any point of a Vertex system will drain safely Due to the potential of falling from heights mounting the solar panels on a roof or struct...

Page 6: ...g charges The Vertex System is not self priming and requires the installation of the pump outside of but below the waterline of your pool spa Customer please note Collector warranty is VOID if collect...

Page 7: ...gap distance between the mounted collector and roof structure has a strong influence on wind loadings If panels are to be installed on a roof then the following should be observed to limit wind uplift...

Page 8: ...Fixings Flatdek Iron roof 45mm Use Highest Wind Region C Fixings 8 Wind and Climate Considerations ollector bo om to roof valley air gap should perferably be less than mm for gaps mm use Wind egion x...

Page 9: ...stainless straps black 1 10cm length perforated 316 stainless band 12V Solar Pump Kit 1 20 40 60W 12V Solar pump with electrical connector max 3 5 pump height 1 40W or 60W Solar panel with PVC wire c...

Page 10: ...25mm ID Armaflex pipe insulation 1 60mm ID Armaflex pipe insulation 1 Aluminium U channel 1 Twin 40 C thermostats with 2m cord and positive disconnect connector 3 PVC coated stainless cable ties 1 5m...

Page 11: ...will also require the following extra items These are available in any plumbing store The aluminium angle is available from Capral Ltd or Ullrich Aluminium Pty Ltd 10 3 Additional Plumbing Components...

Page 12: ...r clothes that fit well but that do not restrict movement Use proper non slip shoes Use sunscreen 12 1 Ladder Safety The chance of a falling from a ladder should never be underestimated Use only solid...

Page 13: ...e mounted near the Child Safety Barrier both on the inside and outside of the Pool Area unless proper clearances are observed Consult your Local Government The Building Commission or SPASA for details...

Page 14: ...start in 3 4 secs 14 1 What if the Pump Won t Start 1 Check that there is sufficient sun and that no cell of the panel is shaded 2 Check that the under temperature thermostat is ON and that the panel...

Page 15: ...nfigurations 15 1 Array Configurations Not Recommend To make sure all air bubbles are evacuated upon filling collectors MUST be installed with a minimum recommended pitch of 5 Also ideally the top hea...

Page 16: ...in length per panel Key design principles when choosing a roof mounting means 1 Consider the high thermal contraction of HDPE 2 Panels should be as low down on the roof as possible to prevent the win...

Page 17: ...Options 17 1 Aluminium Angle Mounting Options 17 2 Thermal Expansion Gaps for Aluminium Channels For metal roofs we recommend using a minimum screw fixing space of 600mm when fixing the aluminium ang...

Page 18: ...Vertex Solar Pool Spa Heating System Installation User Manual Copyright 2021 Optex Solar Pty Ltd All rights strictly reserved Page 18 17 3 Metal Roof Screw Selection and Method...

Page 19: ...th per panel For a two row array strapped between a top and bottom aluminium rail the total ultimate contraction is then 44mm The top and bottom strap must have sufficient play to account for this ult...

Page 20: ...e is a pin hole leak a small amount of silicon can be used to seal Note You ll need to re tighten these with cool water running through the collectors at a later stage as HDPE has a high thermal contr...

Page 21: ...cts which pose a potential cable severing or crushing hazard When using glues solvents or sealing agents make sure you know and seek the proper first aid in case of an accident IMPORTANT DO NOT over t...

Page 22: ...Vertex Solar Pool Spa Heating System Installation User Manual Copyright 2021 Optex Solar Pty Ltd All rights strictly reserved Page 22 20 2 Single or Multi Row Metal Roof Fixings Wind Region A...

Page 23: ...Copyright 2021 Optex Solar Pty Ltd All rights strictly reserved Page 23 20 3 Single or Multi Row Metal Roof Fixings for Wind Regions B C NOTE For single or multi row arrays in wind regions B or C alu...

Page 24: ...Ltd All rights strictly reserved Page 24 20 4 Single or Multi Row Tile Roof Fixings for Wind Region A B 20 5 Perforated Band Under Tile Anchor Point For Region B or Two row arrays For single or multi...

Page 25: ...ngs Per Panel in Wind Region A Kg Region A 10 Roof Pitch 12 5 Roof Pitch 15 Roof Pitch 17 5 Roof Pitch 20 Roof Pitch Terrain Category 1 120 Kg 110 Kg 95 Kg 90 Kg 80 Kg Terrain Category 2 100 Kg 90 Kg...

Page 26: ...s guide line is not required but still recommended Greater than 70Kg per panel Stainless guide line is required across each row Greater than 120kg per panel Stainless guide line is required with in be...

Page 27: ...nd cleared subdivisions with isolated trees Terrain Category 2 5 Averaged intermediate between Terrain Category 2 and Terrain Category 3 Terrain Category 3 Numerous closely spaced building obstruction...

Page 28: ...mandated for pools and spas We strongly recommend a metal hack saw when cutting PVC pipe to reduce shaving size as the pump has a very fine rotor clearance The Vertex System requires the installation...

Page 29: ...used on the by pass tube and The below suction pump by pass line bubble chamber mounting configuration MUST be followed exactly Take particular note of the pump and strainer water level and orientati...

Page 30: ...ar PVC line This may need cleaning at some point Warm the PVC around the barb with hot water and twist for easier removal from the barb The guiding principle here is that all suction lines must automa...

Page 31: ...lar Pty Ltd All rights strictly reserved Page 31 24 Different Plumbing Situations 24 1 From Spa to Roof Collector Plumbing Setup The Vacuum Breaker valve should face vertically upward and be mounted j...

Page 32: ...e Required If any part of the return line plumbing or return outlet port is installed far below the water line greater than 0 5meters then an extra Vertex vacuum beaker valve should be installed on th...

Page 33: ...stagnation temperatures in summer combined with constant exposure to hot chlorinated water and frost conditions Extra maintenance to check collector and plumbing connection health must be carried out...

Page 34: ...le Plumbing Variations U bends in the supply line will not drain fully and hence prevent air communication between the vacuum release and the pump assembly and should be avoided if at all possible Pre...

Page 35: ...Setups If your system came with dual pumps you can plumb them in vertically as shown or in a 45 configuration as shown in the previous section For such dual pumps you ll also need to purchase 3 extra...

Page 36: ...igh a voltage drop If a further extension is absolutely necessary we recommend you not use the 5m extension lead Instead splice in a much higher gauge wire wherever required You will need to purchase...

Page 37: ...by hyperthermia may experience weakness fainting nausea drowsiness and muscle cramps as a result they may experience a failure to perceive the impending danger of prolonged immersion and the need to e...

Page 38: ...e Spa Temperature If you require a lower spa temperature we recommend you use ball valve 16 to constrict flow slightly This will increase the temperature differential across the collector array and tu...

Page 39: ...ion or servicing The connectors should not be in a position such that they are continuously exposed to splashing spa water or rain ingress which can run down the cord and make its way inside the conne...

Page 40: ...this part of the collector 2 To eliminate hot spots make sure the top header pipe of the entire collector array runs straight and that it has a slight slope minimum 2 with the outlet having the highe...

Page 41: ...l suction line prior to the pump is air tight and slopes up toward to the pump with no air traps The over temperature thermostat was installed and tested The thermostat aluminium U channel and thermos...

Page 42: ...egradation Plumbing lines and fittings should be checked for signs of UV and or chemical damage Replace as needed X Vacuum Release Valve The vacuum release valve is a critical system component It shou...

Page 43: ...ir Procedure Drill out the puncture using a sharp drill bit being careful not to drill into the opposite wall Inject chlorine resistant pool silicon into the collector inner to create a 10cm inner sil...

Page 44: ...e chosen pump configuration to pump strongly up to the required height A larger pump configuration may be required The solar panel is in full sun and is connected to the pump however the pump is not w...