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©2007 Edelbrock Corporation
Brochure #63-70216

Page 13 of 16

Catalog #70216

Rev. 5/07 - DC/mc

4.0 Before You Run Your Vehicle Using Your Edelbrock Nitrous System

You have just completed the installation of your Edelbrock Nitrous System. It is time to perform some basic system checks to
ensure all of the work you have done is correct and ready to operate properly. The following procedure is designed to validate the
operation of your nitrous system before operating your vehicle:

Note: Before performing steps 1 through 4, make sure that the nitrous bottle is closed and main nitrous supply line
is empty of any nitrous.

4.1

Fuel System Check

1.

Hook up all battery leads.

2.

Double-Check all wires and leads for signs of heat and proper connections.

3.

Start your vehicle.

4.

Check all fittings for leaks. Pay close attention to the fuel line fittings making certain that they are all dry.

4.2

Nitrous System Check

1.

With the vehicle’s engine running, slowly open the nitrous bottle valve.

Note:

There should be no change in engine idle speed. If idle speed changes, close nitrous bottle valve immediately

and refer to the “Troubleshooting Guide” section.

2.

Inspect nitrous lines and fittings for leaks using a soapy water mixture and a small brush.

3.

If any of the fittings/connections show bubbling around the attachment nut or on the threaded area of the fitting, shut
the nitrous bottle valve off immediately and dry the fitting before attempting any service to that particular fitting
connection.

4.

If the engine idle does not come up, and all of the fittings appear to be leak-free, you have successfully completed
the installation of your Edelbrock Nitrous System.

5.o Solenoid Inspection and Maintenance

1.

Close valve on nitrous bottle.

2.

Make sure all nitrous supply lines are free of pressure before removal of any system solenoid.
a.

Empty main nitrous supply line at the nitrous bottle. Take care to not breathe or expose your skin to nitrous.

b.

Do not open pressurized fuel lines over a hot engine.

3.

Remove nitrous solenoid from the engine and securely clamp it into a vise, taking great care not to damage the solenoid.

4.

Remove the solenoid cover retaining nut from the top of the nitrous solenoids.

5.

Remove the coil and housing from the nitrous solenoid base.

6.

Unscrew the stem from the nitrous solenoid base. Do this by using a solenoid stem removal tool or by “double nutting” the
stem and unscrewing the stem from the housing body.

Do not use pliers on solenoid stem!

Damage to the stem will

result.

7.

Carefully remove the stem, spring and plunger from the solenoid base paying close attention to the way they are assembled.

8.

Examine the plunger seal for swelling, cuts and abrasions. The seal surface should be flat, except for a small circular
indentation in the center of the seal.

A seal that has been contaminated or over-pressurized will bulge from exposure to chemicals other than nitrous oxide. It
can appear to extend down from the plunger and be dome-shaped. A contaminated seal may return to its original shape if
left out in fresh air for approximately 48 hours. It may then be returned to sevice. If it does not return to its original shape,
it must be replaced.

9.

Clean the solenoid body.

Do not use an oil-based solvent to clean any part of the solenoid.

Use paint thinner or

electrical contact cleaner. Remove any contaminants that may be present. Make sure solenoid body is clean, dry and free
of oils before assembly.

10.

Replace the O-Ring, plunger and piston spring.

11.

Re-assemble the solenoid by reversing disassembly procedure.

Summary of Contents for 70216

Page 1: ...2 2 Bottle Orientation 7 2 3 Nitrous Bottle Installation 7 2 4 Nitrous Feed Line Mounting 8 2 5 Edelbrock E1 Nitrous Nozzle Installation 8 2 6 Solenoid Assembly and Installation 8 9 2 7 Fuel Line Inst...

Page 2: ...s incurred by such use Edelbrock Corporation assumes no responsibility for damages incurred by the use of products manufactured or sold by Edelbrock Corporation on vehicles used for competition or rac...

Page 3: ...ats and sore nasal passages Nytrous Plus was specifically created for automotive applications and is available for sale to the public at many speed shops across the USA Safety Steps For Working With N...

Page 4: ...tem to ensure the horsepower increase is as intended On a typically stock 5 7L engine you can expect the following approximate horsepower and torque gains These tests were conducted with 950psi nitrou...

Page 5: ...ttle Nut Washer 7 1 3AN x 1 8 NPT Fitting Red 8 1 3AN x 1 8 NPT Fitting Blue 9 1 4AN x 1 8 NPT Fitting Blue 10 2 4AN x 1 8 NPT Fitting Red 11 1 2 3 4 5 6 7 8 9 10 11 12 Qty Description Item 1 6AN Fuel...

Page 6: ...lves used in Edelbrock Nitrous Systems is a Pressure Relief Device or PRD It is a safety device designed to vent the contents of the bottle into the atmosphere if over pressurization occurs Unsafe bot...

Page 7: ...in working on a vehicle from under the vehicle and verify that there are no fuel lines fuel tank s brake lines emissions equipment or structural members in the way of potential mounting bolt locations...

Page 8: ...ngine We mounted the nozzle in the bottom of the boot just before the throttle body Also make sure that you have clearance for the nozzle with the nitrous and fuel lines connected 4 Drill a hole in th...

Page 9: ...itting on the E1 nozzle with the jet installed 2 7 Fuel Line Installation Follow the Dodge Charger fuel line installation instructions supplied with the fuel line 1 Install the 4AN x 1 8 NPT red fitti...

Page 10: ...ent 16 18 AWG 8 1 15 AMP ATO Blade Fuse 9 1 On Off Round Rocker Switch 10 4 16 22 AWG Insulated Butt Connectors 11 4 18 22 AWG Male Spade Connector Nylon Insulated 12 2 14 16 AWG Male Spade Connector...

Page 11: ...tle Body ECM Harness 3 4 Wide Open Throttle WOT Module Installation The WOT module includes 3 feet of color coded wires and terminals to make the electrical system installation for your Edelbrock Nitr...

Page 12: ...Throttle Body connector on the vehicle This connector is located on the throttle body and has 6 wires coming out of it This is connected to terminal 1 of the connector 10 Affix blue wire from the on...

Page 13: ...Solenoid Inspection and Maintenance 1 Close valve on nitrous bottle 2 Make sure all nitrous supply lines are free of pressure before removal of any system solenoid a Empty main nitrous supply line at...

Page 14: ...1 Malfunctioning nitrous solenoid a Repair Replace solenoid See Solenoid Inspection and Maintenance section 2 Contamination in nitrous solenoid a Remove and inspect the solenoid for dirt around the se...

Page 15: ...unds 3 No power to arming switch a With ignition on connect test light to battery negative terminal Check for power at pole 1 on arming switch i Repair wiring 4 Malfunctioning arming switch a With ign...

Page 16: ...e too high a Verify what heat range the plug is and how it functions in a high load high performance application i Install a performance spark plug ii Reduce spark plug heat range 3 Too much nitrous f...

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