background image

Vac on

Tab

Vac off

PAS53 Pod Air Switch

With tool out of the pod, 

push in Tab to lock:

Vacuum on (continuous)

With tool in the pod, 

push in Tab to lock:

Vacuum off (disable)

LN230

SH230-1

CAUTION: 

Over-filling can cause thermal shock to the tip 

or heating element during tip cleaning.

RS243

RS199

• Replace RS199 Cleaning Sponge

1.  Fill water only up to the top of the RS243 Leveling Pad.

2.  Depress RS199 to moisten it completely.

• Replace SC581 Solder Collector

1.  Hold the Housing firm and turn Cap counter-clockwise 

     and pull it away from the Housing.

2.  Remove used SC581 and replace with a new one.

3.  Reassemble Pod with TOP of the Cap in proper position.

MAINTENANCE

SC581

SR457

Front Housing

SR042

Thermal Housing

1.  

Turn on power and set Temperature Con-

trol  Knob to 400°F. 

2.  

Using a clean and well tinned Tip, apply 

a small amount of solder on the Tip, just 

enough to form a bead on top of the Tip.

3.  

Place the center of the thermocouple wire 

of the SDS100 on top of the bead.

4.  

Again, apply a small amount of solder on 

the center of the thermo-couple wire, just 

enough to embed the center.

5.  

Adjust LO-Temp. Calibration Pot so the  

Meter will read 400°F.  

6.  

Set Temperature Control Knob to 800°F.

7.  

Adjust Hi-Temp. Calibration Pot so the 

Meter will read 800°F.

AIR MOVEMENT WILL AFFECT THE TEMPERATURE 

READING.  WORK IN AN AREA WHERE THIS IS MINIMAL.

METER

MS412 

Temperature 

Calibration System

SDS100

FX635

TEMPERATURE CALIBRATION

SR209

O-ring

VF134

Felt 

Filter

AF174 Foam 

Filter

SR596 Codenser Pad

• Replace VS174 Filters

1.  Pull cap fom housing.

2.  Replace filters as shown.

3.  Replace O-ring if worn out.

AF040 Foam Filter

Summary of Contents for LONER 971DF-230

Page 1: ...instruction manual COMPLIES WITH DOD STD 2000 1B MIL STD 2000A and ESD SPEC DOD STD 1868 DOD HDBK 263 971DF 230 LONER SOLDERING STATION with fume extraction system MADE IN THE U S A Photo of US Model...

Page 2: ...ent Page 5 Maintenance Calibration Page 6 7 Spare Parts List Trouble Shooting 971DF 230 LONER SOLDERING STATION with fume extraction system For 971DF 230 For 971DF 230P POWER CORD WIRING BROWN to LINE...

Page 3: ...Contact Vacuum Output Hi Lo Temp Calibration Pot Vacuum Off On PAS53 pod Air Switch Power Switch AF110S Silencer VS174 Vacuum pump and filter SPECIFICATIONS 230V 50Hz 15W 220W 2 5 lbs 1 1 kg COMPLIES...

Page 4: ...LT428 Hot Air Tip WARNING DO NOT HIT OR TAP THE TOOL HEATER ELEMENT WILL BREAK Part No Description a b LT374 Standard Probe 03 0 8 mm 48 12 2 mm LT375 Standard Spade 06 1 5 mm 48 12 2 mm LT376 7 SMD C...

Page 5: ...using 1 Turn on power and set Temperature Con trol Knob to 400 F 2 Using a clean and well tinned Tip apply a small amount of solder on the Tip just enough to form a bead on top of the Tip 3 Place the...

Page 6: ...7 11 26 2A 2D 2C 22A 22C 22I 22D 22L 22J 22G 22E 22F 22H 22B 25 9 1 1 PD533 Tool Pod for Hot Air Tool 1 1A SR042 Thermal Housing for Tool Pod 1 1B SC581 Solder Collector for Tool Pod 1 1C SR457 Front...

Page 7: ...9 for 230B SR580 for 230I 18 SR251 Rubber Foot 4 19 SR481 Connector Assy 1 20 SR241 Strain Relief for Power Cord 1 21 SR543 Fuse 250V 1 A 5mm x 20 mm 1 22 SR818 Soldering Tool Complete Assembly 1 22A...

Page 8: ...MOST PRODUCTS ARE COVERED BY U S AND FOREIGN PATENTS AND PENDING APPLICATIONS DESIGN COLOR AND MATERIALS SUBJECT TO CHANGE WITHOUT NOTICE TIP STYLE ON SOLDERING DESOLDERING AND HOT AIR TOOLS MAY VARY...

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