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ZD500DX-230

 ®

Deluxe Hot Tip 

Desoldering Station

(self-contained)

 Instruction manual

• COMPLIES WITH MIL-S-45743E, MIL-STD-2000-1B, WS6536E AND 

ESD SPEC, DOD-STD-1686, DOD-HDBK-263

MADE

IN 

U.S.A.

EMC Directive 89/336/EEC

All manuals and user guides at all-guides.com

all-guides.com

Summary of Contents for Soldapullt ZD500DX-230

Page 1: ...tation self contained Instruction manual COMPLIES WITH MIL S 45743E MIL STD 2000 1B WS6536E AND ESD SPEC DOD STD 1686 DOD HDBK 263 MADE IN U S A EMC Directive 89 336 EEC All manuals and user guides at...

Page 2: ...res Speci cations Page 5 Operation Page 6 8 Tip Usage Replacement Page 9 Maintenance Page 10 Trouble Shooting Maintenance Page 11 Calibration Page 11 13 Spare Parts List for Power Supply Page 14 15 Sp...

Page 3: ...0 Hz 150W Power Supply 24V 50 60 Hz 70W Hand Tool Weight Power Supply 5 lbs 12 ozs 2 6 kg Hand Tool 11 ozs 312 g Temperature range of 400 F to 800 F 205 C 425 C Voltage leakage from tip to ground less...

Page 4: ...leaning Shaft For cleaning Desoldering Tip ori ce 05 1 3 mm and 025 0 6 mm HT500 1 2 Hot Tip Desoldering Tool D A F for HT500 1 E B C ESD Safe FEATURES HOT TIP DESOLDERING TOOL 1 Insert nut into the s...

Page 5: ...ustment screws Air out Vacuum Air out Vacuum AIR FLOW DIRECTION Hoses must be clean and not kinked or cracked For Factory repair Specify the problem and ship the unit to EDSYN INC Customer Service 159...

Page 6: ...Tool perpendicu larly When solder melts tilt the Tool and depress trigger SMD Tips are recomended for HT500 using external vacuum DESOLDERING POINTERS REPLACING DESOLDERING TIPS install remove Multi...

Page 7: ...D113 04 3 64 1 0 ZD118 07 5 64 1 8 ZD111 03 1 32 08 1 22 17 32 31 ZD115 07 5 64 1 8 ZD25 03 1 32 0 8 ZD26 04 3 64 1 0 39 32 64 9 9 ZD27 07 5 64 1 7 ZD57 10 7 64 2 5 ZD58 13 1 8 3 2 ZD60 15 5 32 3 8 55...

Page 8: ...ole Dia 06 in Side Sweep Hole Dia 06 in Tin New Iron Tips at Low Temperaturebefore using Non Plated Alloy Hot Tip set up Heater Set up Side Sweep Tips allows removal of solder from the com ponent side...

Page 9: ...Housing Remove and inspect Tip and Heater Assy Inspect all Filters Remove solder debri from Desoldering Head Housing Inspect Valve Assy Inspect all O Rings and Seals TO REPLACE FILTER O RING INSIDE DE...

Page 10: ...ause Remedy Blown fuse No power Replace fuse See spare parts list a Loose connections between joints or connectors b Dirty lters c Leaky or sticky valve d Wrong hose connection e Broken pump diaphram...

Page 11: ...ust LO Temp Calibration Pot so the Meter will read 400 F 205 C 6 Set Temperature Control Knob to 800 F 427 C 7 Adjust HI Temp Calibration Pot so the Meter will read 800 F 427 C 1 Set knob at 400 F 2 A...

Page 12: ...18 13 10 11 8 9 5 16 4 19 20 21 23 24 25 26 27 28 31 36 33D 34 33 32 37 41 40 31 35 31 39 44 45 42 43 34 12 47 48 7 1 6 6 33B 33C 33A 46C 29 5 49 Page 12 46D 46A 46B All manuals and user guides at al...

Page 13: ...meter Assy 1 21 SR050 Cable Tie 1 23 HL603 Hose Low Static Silicone 3 16 ID sold per foot 2 7 and 10 24 SR484 Bottom Base 1 25 SR491 Pump Motor Assy 230V 1 26 SR539 Transformer Dual Primary 24V output...

Page 14: ...0 35 34 44 48 HT500 1 HOT TIP DESOLDERING TOOL SPARE PARTS LIST 1 RS383 Retaining Sleeve 1 2 ZD13 Hot Tip Desoldering Tip 1 3 HT01 Hot Tube 1 4 AC737 Accumulator Bushing 1 5 MS229 Mica Sheet 1 6 OS133...

Page 15: ...ss 2 27 SR004 Handle Cover 1 28 SR124 Head Shaft 1 29 SR125 Spring for Head Shaft 1 30 SR126 Washer Nylon 2 31 SR127 Retaining Nut for Head Shaft 1 32 SR128 Trigger 1 33 HL603 Hose Low Static Silicone...

Page 16: ...ND MATERIALS SUBJECT TO CHANGE WITHOUT NOTICE TIP STYLE ON SOLDERING DESOLDERING AND HOT AIR TOOLS MAY VARY PRINTED IN U S A ALL RIGHTS RESERVED NO PART OF THIS PUBLICATION INCLUDING THE INDIVIDUAL IC...

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