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TO REPLACE O- RINGS INSIDE VALVE ASSEMBLY

a) Unscrew Lock Nut at the end of the 

HT500

Handle.

b) Remove Handle Cover.
c) Slide out Valve Assembly while placing your

finger over the Spring Seat. BE CAREFUL NOT
TO LET THE SPRING AND THE SPRING SEAT
SHOOT OUT FROM THE HOUSING

d) Clean all parts with alcohol only.
e) Replace 

OS730

 O-Ring Set (set of 3).

f)

Lube new O-rings with 

OL111

 O-Ring Lube.

Valve Assembly

Handle
Cover

Lock Nut

DAILY MAINTENANCE

WEEKLY MAINTENANCE

SC525

MS229 OS133

©

®

®

©

AF625

©

OS731

FC639

©

OS132

When installing OS133, the HT01
should go thru the OS133.

®

Desoldering
Head Housing

• Remove and inspect Tip and Heater Assy.
• Inspect all Filters
• Remove solder debri from Desoldering Head

Housing

• Inspect Valve Assy.
• Inspect all O-Rings and Seals

TO REPLACE FILTER & O-RING INSIDE
DESOLDERING HEAD ASSY.

1. Pull out FC639 from Housing.
2. Unscrew SC525 from FC639 to remove

AF625.

3. Insert new AF625 inside SC525 and screw

back on.

4. Clean and apply OL111 on OS731 & OS132

O-Ring.

CAUTION: Make
sure the wires are
not pinched by
Valve Assembly.

Spring Seat

OS730

 O-ring set

HT01

OS133

© -

 Clean

® -

 Replace

Summary of Contents for ZD905

Page 1: ...MPLIES WITH MIL S 45743E MIL STD 2000 DOD STD 2000 1B WS6536E AND ESD SPEC DOD STD 1686 DOD HDBK 263 UL listed MADE IN THE U S A Soldering Hot Tip Desoldering Vacuum Generator HOT TIP DESOLDERING STAT...

Page 2: ...m Hose of HT500 K Air Pressure input 60 90 psi 4 1 6 2 bar L Set Pots SR043 Front Housing SC581 SR042 Thermal Housing RS199 RS243 LN230 SH230 1 I Tool Pod for HT500 PD528 Replace SC581 Solder Collecto...

Page 3: ...120V 60 Hz 38W 310W 24V Controlled Output PS902 Power Supply 4 lbs 1 8 kg PM100 Vacuum Generator 12 oz 341 g HT500 Hot Tip Desoldering Tool 11 oz 312 g LST10 Soldering Tool 3 oz 85 g LST11 Soldering T...

Page 4: ...to desired temperature 2 TIN the Tip apply solder before soldering 3 Do not rub bend or file Tip 4 Always clean the Tip by wiping it against the saturated sponge 5 Always RE TIN the Tip before and af...

Page 5: ...P REQUIRED ACCESSORIES FOR HEAVY DUTY AND JUMBO TIPS Apply AN112 or AN122 Anti Seize CompoundtoHeater and area of Tip con tact BC HEAVY DUTY TIP AC735 TA350 JUMBO TIP RS351 RS271 AN122 Anti Seize Comp...

Page 6: ...D sold per foot 5 1 4 M SR371 Shrink Tube 1 4 dia Clear sold per foot 1 2 ITEM NO PART NO DESCRIPTION QTY REQ D LST10 SPARE PARTS LIST K C C1 C2 A SR057 Handle for Tool 1 B SR058 Cord Strain Relief 1...

Page 7: ...ying positions to suit the operator While Tool is in the Pod push handle down and twist handle until it locks into 1 of it s 4 positions Twisting counter clockwise will permit a 1800 turn Twisting clo...

Page 8: ...cess it is not always necessary NOTE When Tip orifice is blocked use a correct size Cleaning Shaft while pressing the Trigger to clear the obstruction CS468 is 05 in dia CS468 1 is 025 in dia 2 When u...

Page 9: ...06 1 16 1 5 ZD107 02 1 64 0 5 ZD112 03 1 32 0 8 48 31 64 12 2 ZD113 04 3 64 1 0 ZD111 03 1 32 08 1 22 17 32 31 ZD25 03 1 32 0 8 ZD26 04 3 64 1 0 39 32 64 9 9 ZD27 07 5 16 1 7 ZD57 10 7 64 2 5 ZD58 13...

Page 10: ...g Life Desoldering Tip Hole Dia 06 in Side Sweep Hole Dia 06 in Tin New Iron Tips at Low Temperaturebefore using Non Plated Alloy Hot Tip set up Heater Set up Side Sweep Tips al lows removal of sol de...

Page 11: ...EEKLY MAINTENANCE SC525 MS229 OS133 AF625 OS731 FC639 OS132 When installing OS133 the HT01 should go thru the OS133 Desoldering Head Housing Remove and inspect Tip and Heater Assy Inspect all Filters...

Page 12: ...33 30 43 36 38 15 4 31 39 40 35 34 44 48 HT500 1 HOT TIP DESOLDERING TOOL SPARE PARTS LIST 1 RS383 Retaining Sleeve 1 2 ZD13 Hot Tip Desoldering Tip 1 3 HT01 Hot Tube 1 4 AC737 Accumulator Bushing 1 5...

Page 13: ...45 Sleeving Braided Fiberglass 2 27 SR004 Handle Cover 1 28 SR124 Head Shaft 1 29 SR125 Spring for Head Shaft 1 30 SR126 Washer Nylon 2 31 SR127 Retaining Nut for Head Shaft 1 32 SR128 Trigger 1 33 HL...

Page 14: ...WILL AFFECT THE TEMPERATURE READING WORK IN AN AREA WHERE THIS IS MINIMAL CALIBRATION 1 Using a clean Tip turn on power and set Temperature Control Knob to approx 500 F 260 C Allow Tip to warm up 2 T...

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