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IMPORTANT

BEFORE SWITCHING “ON” THE POWER AT THE MAIN CIRCUIT BREAKER PANEL

MAKE SURE THAT THE HOT WATER CIRCUIT IS FREE OF AIR POCKETS OR ELSE
PREMATURE FAILURE OF THE ELEMENT WILL OCCUR. TO DO THIS OPEN ALL HOT
WATER OUTLETS ONE AT A TIME FOR A MINUTE OR TWO UNTIL THE WATER FLOW
IS CONTINUOUS AND FREE FROM “GULPING” AND FREE FROM VISIBLE AIR POCKETS.

1) Open fully both inlet and outlet valves at the heater.

2) Open any hot water outlet in the system. If the outlet is a “single lever” mixer type turn to the          

hottest position. Run for one minute to clear all the air from the system.

3) Slowly close OUTLET ball valve until the water flow from the faucet just starts to reduce.

NOTE: This process has two effects. One, any air in the system will be purged out. Two, the
heater units will be pressurized at the supply pressure. This will prevent the elements burning 
when energized.(Note: Keep water flowing whilst carrying out the procedures outlined below.)   

GO TO APPROPRIATE SECTION FOR YOUR MODEL

NOTE: For the following sections the first unit is the right hand heating module and the second

unit is the left hand heating module.

IV. COMMISSIONING YOUR HEATER

“T” MODELS
a) Switch on the power to the first unit. The power indicator light should illuminate. 
b) Switch on the power to the second unit, again the power indicator light should illuminate.

Note: This light should pulse On and Off at first and after about 20 - 30 seconds it should 
stay fully on.

c) Use the OUTLET ball valve to gradually reduce the water flow until the power indicator light

on the second unit begins to pulsate. The water temperature should now be approximately
140° F.

d) The thermostat is now set and the water temperature will always be the same when the 

indicator light is pulsing.

e) Increasing water flow (above the flow  rate at which the thermostatic control is no longer

effective) will reduce the water temperature.

“P2” MODELS
a) Switch on the power to the first unit. The power indicator light should illuminate.
b) Switch on the power to the second unit, again the power indicator light should illuminate.
c) Temperature is controlled on this unit by controlling the amount of water flowing through it.

e.g. The higher the water flow rate the lower the water temperature and vice-versa.

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Summary of Contents for EX120 T

Page 1: ...IT COULD CAUSE DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE READ ALSO THE ENCLOSED WARRANTY CARD WARRANTY OF THIS WATER HEATER WILL DEPEND ON PROPER INSTALLATION AND OPERATION THE WARRANTY SHALL BE VOID IF THE DESIGN HAS BEEN ALTERED IN ANY WAY WHATSOEVER THE MANUFACTURER OF THIS HEATER WILL NOT BE LIABLE FOR ANY DAMAGES BECAUSE OF FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRU...

Page 2: ...JUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR CONSULT THE LOCAL ELECTRIC UTILITY FOR FURTHER INFORMATION FAILURE TO GROUND THE SYSTEM MAY RESULT IN DEATH OR SERIOUS INJURY WARNING WARNING WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY THIS WATER HEATER IS EQUIPPED FOR ONE VOLTAGE TYPE ONLY CHECK THE RATING PL...

Page 3: ...8 CLEARANCE ABOVE UNIT 3 Figure 1 MOUNTING HOLES To independent circuit breaker serial LUG TERMINALS AT RELAYS ELECTRICAL HOOK UP 240V 208V L1 L2 L1 L2 GROUND LUG Factory installed jumpers from L1 L1 and L2 L2 ...

Page 4: ...hand side Under NO circumstances can these be reversed 4 Leave a minimum of 8 above the unit for easy replacement of the element 5 The heater should be fixed to the wall using screws in the four mounting holes at each corner of the backplate NOTE The heater should be installed below the level of all hot water outlets serviced by this heater NOTE PRESSURE AND TEMPERATURE RELIEF VALVE These units ar...

Page 5: ...ull flow ball valve type on both inlet and outlet pipes This allows unit to be isolated for maintenance purposes Fig 1 4 When all plumbing is complete fully check the system for water leaks at all the plumbing connections If a leak is present take corrective action If the leak is at a compression fitting slowly tighten the compression nut until it stops Fully open both inlet and outlet BALL VALVES...

Page 6: ...hrough the hole provided in the flange on the backplate The live wires should be connected to the slots in the terminal block marked L1 and L2 The ground lead must be connected to the slot marked GND GROUND MUST BE BROUGHT TO THE GROUND AT THE CIRCUIT BREAKER PANEL DANGER FAILURE TO GROUND THE SYSTEM MAY RESULT IN DEATH OR SERIOUS INJURY Units rated for 240 V can operate at 220 V or 208V with redu...

Page 7: ...e first unit is the right hand heating module and the second unit is the left hand heating module IV COMMISSIONING YOUR HEATER T MODELS a Switch on the power to the first unit The power indicator light should illuminate b Switch on the power to the second unit again the power indicator light should illuminate Note This light should pulse On and Off at first and after about 20 30 seconds it should ...

Page 8: ...e adjustment screws by about the same amount so that the lights pulse at the same rate If you have reduced the temperature considerably from the 140 F setting you could now open up the outlet ball valve slightly to achieve a higher rate of flow When the indicator light is on continuously the unit is emitting full power When it is pulsing the unit is modulating the power to achieve the temperature ...

Page 9: ...than this value call Eemax for a replacement element 5 ECO TRIPPED High Limit Thermostat TURN OFF THE MAIN CIRCUIT BREAKER Reset by pushing in red button on each heater module SYMPTOM B NO HEAT OR LOW TEMPERATURE WITH INDICATOR LIGHT ON 1 WATER FLOW TOO HIGH Reduce the water flow by using an outlet ball valve See page 8 for temperature rise at various flow rates 2 INCORRECT POWER SUPPLY Make sure ...

Page 10: ...75KW 240V EEMAX REPLACEMENT PARTS DIAGRAM 7 Wire EX 100G 8 Wire EX 284 EemaX inc 353 Christian St Oxford CT 06478 Tel 203 267 7890 To appropriate circuit breaker 10 Triac EX 18 EEMAX REPLACEMENT PARTS DIAGRAM CONTROL BOARDS serial ECO High Limit Thermostat Push to Reset L1 L2 Temperature Adjustment Knob L1 L2 To 2nd module ...

Page 11: ...EL L1 BLK ELEMENT RING TRIAC GATE BLK POWER BLK L1 FROM RELAY LINE SIDE T C BLU T C BLU RELAY ORG TO ECO EL L2 N RED or WHT ELEMENT RING T C BLU 2 PIN CONNECTOR RELAY ORG TO RELAY COIL L1 POWER BLK FROM RELAY LINE SIDE L2 N POWER RED WHT FROM RELAY LINE SIDE CIRCUIT BOARD DIAGRAM 11 ...

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