EFA Z 10 D, Operating Instructions Manual

Page 1: ...EFA breastbone cutter Z 10 D Translation of the operating instructions EN Schmid Wezel GmbH www efa germany com V 05 2021 EFA breastbone cutter Z 10 D Two hand operation ...

Page 2: ...ced in whole or in part used for competitive purposes without our authorisation or made available to third parties without our consent Any changes or amendments to these operating instructions are only allowed to be made by us otherwise any warranty claim against us will be void Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 7043 10278 efa verkauf efa ge...

Page 3: ...________________ 12 5 1 Initial start up___________________________________________________________________________ 12 5 1 1 Spring balancer ___________________________________________________________________ 13 5 1 2 Oil mist lubricator__________________________________________________________________ 14 6 Handling___________________________________________________________________________ 15 6 1 ...

Page 4: ... and service life of the machine A prerequisite for safe handling and trouble free operation of the machine is observance of the following the operating instructions the company directives safety signs and danger warnings the legal provisions on occupational safety the applicable laws and regulations These operating instructions must always be kept accessible at the machine for all work to be carr...

Page 5: ...rpose than intended please contact Schmid Wezel GmbH S W For all other types of use the user must be advised of the inherent accident hazard and increased wear In the event of non compliance the liability shall be borne by the user alone The cutter is only allowed to be used in fully functional condition with properly functioning safety devices with the equipment approved by the manufacturer Do no...

Page 6: ...ty The manufacturer accepts no liability for accidents machine damage and consequences of machine failure resulting from failure to observe the operating instructions In addition the local accident prevention regulations and general safety regulations for the area of application of the machine apply Limitation of liability All technical information data and instructions for the operation of the ma...

Page 7: ...erring the operating instructions to third parties without the written consent of the manufacturer Schmid Wezel GmbH is not permitted Duplication in any kind and form in whole or in part as well as the use and or communication of the contents are not permitted without written declaration of the manufacturer Note All content texts drawings pictures and other representations are protected by copyrig...

Page 8: ...ays keep these operating instructions close to the machine First aid Important In the event of an accident provide FIRST AID 2 1 Safety instructions During the use of the machine dangers could arise in certain situations or through certain behaviour The measures described to protect against dangers must be observed The safety instructions are identified as shown in the following tables pictograms ...

Page 9: ...ing for a relatively long period can cause permanent hearing damage Only enter the area if wearing the correct hearing protection Warning of hot surface It is not always possible to notice the presence of hot machine parts containers or materials as well as hot liquids If such a safety sign is affixed to a component care must be taken Do not touch hot surfaces without protective gloves 2 1 3 Manda...

Page 10: ...g on wet greasy or dirty surfaces The workplace must comply with local hygiene and workplace regulations Keep your workplace tidy and in good working condition A cluttered or messy workplace can lead to accidents Take environmental influences into account Keep other persons away from your workplace Focus on the job in hand when working Do not use the EFA breastbone cutter when you are tired and or...

Page 11: ... large plants and is used for cutting open the breastbone of calves sheep hogs and sows Description EFA breastbone cutter Two hand operation EFA Z 10 D 130106800 Opening of cutter mm 130 Pressure of closing kN 3 9 Closing time s 2 Operating pressure bar 6 8 Air consumption per cut m3 11 5 Air hose length m 5 0 Sound pressure level dB A LpA 80 KpA 3 Sound pressure level dB A LWA 91 KpA 3 Sound pres...

Page 12: ...view of the dimensions of the EFA breastbone cutter EFA Z 10 D part no 130106800 3 2 Nameplate The nameplate is attached to the machine and contains information on the machine performance The following figure shows an example of the nameplate for the EFA machines Machine designation Part number Serial number Year of production 130 250 130 510 475 ...

Page 13: ...damage when unpacking it Warning Safety instruction Do not remove the cutting edge guard if installed until just before start up Unpacking the machine Remove all packaging materials and dispose of them in a professional and environmentally friendly manner Check the machine for possible transport damage Information on disposal and recycling can be found in section 8 Storage of the machine For safe ...

Page 14: ...pwards Lines that run along the floor can be a tripping hazard for the operator Warning When the cutter is not in use place it in such a way that there is no accidental contact with the sharp blades This can lead to injuries Warning Wear eye protection or protective goggles and safety shoes when working Connection of the cutter To connect the cutter you need the hose unit 001366918 Remove the seal...

Page 15: ...nment can be readjusted if necessary Danger Do not come into contact with the sharp blades Danger Due to the weight there could be a hazard due to the machine slipping or falling when the weight relief device is attached or detached Also make sure that the machine does not jam either on the snap hook or on the hook of the cutter Be careful Danger When hooking in the cable of the spring balancer th...

Page 16: ...adjustment again 5 1 2 Oil mist lubricator It must be connected via an oil mist lubricator of min R 3 8 The supply line for connecting the machine must have at least 3 4 The air hose should be blown through before connection Mount the oil mist lubricator 1 in the following sequence see Fig 5 3 Water separator 2 Set pressure gauge 3 to 6 8 bar Oil mist unit 4 Air hose 5 Connection of the breastbone...

Page 17: ...r repeated at any time 6 2 Working with the cutter Danger Never reach into the cutting area of the cutter otherwise you could cut off limbs 6 2 1 Operation Care must be taken to ensure correct positioning and cutting After disembowelment of the carcass grasp the breastbone cutter with both hands and push the fixed blade 2 along the breastbone through the diaphragm see Fig 6 1 Press both switches 1...

Page 18: ... Do not immerse the device in water Observe the applicable safety and hygiene requirements for this purpose Warning Wear protective gloves and safety shoes when cleaning the cutter To clean the cutter after working with it use a cloth brush and warm water 40 55 C Stubborn or encrusted dirt must be soaked in cleaning agent To do this clean with a cleaning agent that you spread on the surface to be ...

Page 19: ...er if used correctly it is usually not necessary to resharpen the blades If necessary the blades can also be resharpened with commercially available sharpening equipment if only a small amount of material has been worn away Do not use force as parts could be damaged Only use genuine EFA spare parts 7 3 3 Repair by customer service Danger Disconnect the device from the plant network prior to perfor...

Page 20: ...al and local environmental protection regulations Disconnect the machine from the mains power and or the pneumatic hydraulic supply Disassemble the machine completely Degrease the machine completely Dispose of used oil and components and materials contaminated with oil in accordance with the applicable environmental conditions Separate all reusable materials according to type Sort the individual r...

Page 21: ...Z 10 D Translation of the operating instructions EN Schmid Wezel GmbH Maschinenfabrik Maybachstrasse 2 75433 Maulbronn Germany 49 7043 1020 49 7043 10278 efa verkauf efa germany de Internet http www efa germany de V 05 2021 ...