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Schmid & Wezel
D75433 Maulbronn, 

1. Application, scope of 

delivery and accessories

Important notes!

This manual has been specifically compiled for 
machine operators. Keep it near the machine for 
future reference!
The hook cutter 

may only be operated

„

for the intended purpose, with due care as 
regards safety, and if the equipment is in 
proper working order

„

if all safety devices are properly mounted

„

according to the safety instructions

„

after instruction of the operating personnel, 
who must also have read and understood the 
instructions in chapter 2 "Safety instructions" 
(page 3) and chapter 3 "Commissioning and 
operational safety" (page 3).

This is necessary in order to prevent incorrect 
operation and to enable operators to assess 
potential risks accurately.

1.1 Symbols used in this manual

Danger:

Information:

Never reach into the operating 
range of the cutting blades, as 
there is a risk of 
dismemberment!

Always wear goggles or other 
effective eye protection!

Proceed with extreme caution. In the 
event of incorrect operation, there is a 
risk of injury to operating staff and 
other persons. There is also a risk of 
damage to the machine.

This symbol highlights sections in the 
text containing important information 
and useful hints.

1.2 Proper use

The hook cutter is designed for the cutting of 
non-frozen or partially frozen meat (temperature 
approx. 5 °C).
The hook cutter is particularly useful for the 
cutting of feet and behinds. It can also be used 
for the cutting off of paws at the joint. Cut only at 
joints to protect the device against damage from 
excessive wear.
It is suitable for cutting and breaking in large and 
medium-sized meat and poultry processing plants.
The machine is not designed for any other use. If 
you wish to use the equipment for other 
purposes, first consult Schmid & Wezel GmbH & 
Co (S&W).
If the machine is used for any other purposes, 
please note that there is a greater risk of serious 
injury and increased wear to machine parts. The 
operator shall be solely liable for any damage 
arising from improper use of the equipment.

1.2.1 Residual risks

As the hook cutter is designed for the cutting of 
animals, there is a risk of serious injury to 
persons. For proper use, the clearance between 
the cutter blades may not be reduced. It is 
therefore possible to place the blades around the 
neck, upper arm or shoulder joint of a person and 
to release the cutter. If handled improperly or 
without due care, persons might even be killed 
instantly, or die as a consequence of serious 
blood loss. It is therefore imperative that the 
cutter is handled properly and according to the 
instructions in this manual.

Manufacturer’s declaration

The machine cannot generate pressure. Pressure 
build-up occurs only in conjunction with the 
connected pressure generator and hose 
connections. The machine may only be 
commissioned if all requirements of the directives 
and regulations governing pressurised vessels are 
fulfilled.
The machine is designed for a pressure of 120 
bar. The pressure volume in the hook cutter, as 
well as in the pressure generator and the supply 
lines is 

 (estimate value). Such 

devices must generally meet the requirements of 
the Pressure Vessel Directive 97/23/EC and 
related diagrams: Due to the sturdy design 
ensuring great dimensional stability and strength, 

p V

240

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Summary of Contents for Z079

Page 1: ...m Bedienpersonal aush ndigen Important Informations Please forward these operating instructions to your operating personell Betriebsanleitung Operating instructions Wartungsanleitung Maintenance instr...

Page 2: ...Messerwechsel 6 4 2 Ventilwechsel 6 4 3 Kolbenwechsel 6 4 4 Hydraulikaggregat 6 4 5 Einstellung des Federzuges 7 5 Instandhaltung 7 6 Reinigung und Wartung 9 6 1 T gliche Reinigung nach Beendigung der...

Page 3: ...te aus Ver schlei gr nden vermieden werden Die Zange ist geeignet f r Abtrenn und Zerlege arbeiten in Mittel und Gro betrieben sowohl f r die Fleisch als auch f r die Gefl gelindustrie Die Maschine is...

Page 4: ...ordnung kann Unf lle zur Folge haben 2 Ber cksichtigen Sie Umgebungseinfl sse Sor gen Sie f r gute Beleuchtung min 500 Lux 3 Halten Sie andere Personen von Ihrem Arbeits platz fern Arbeiten Sie konzen...

Page 5: ...zu verwendenden Hydraulikschl uche haben unterschiedlich gro e Gewindeanschl sse und k nnen daher nicht falsch angeschlossen werden Die Zerlegezange nur ausgeschal tet an das Betriebsnetz anschlie en...

Page 6: ...der beidseitig mon tierbare Halter 20 der Zange beim Schneidevor gang auf der Seite der materialhaltenden Hand d h f r Linksh nder rechts und f r Rechtsh nder links montiert sein siehe Abb 3 Abbildun...

Page 7: ...ren Sicherungsring 26 Scheibe 25 Ventilbol Vor allen Montagearbeiten das Ger t vom Betriebsnetz trennen zen 23 und Druckfeder 22 abnehmen Teile reinigen auf Verschlei pr fen und in umgekehrter Reihenf...

Page 8: ...trisches Aggregat D druckluftge steuertes Aggregat St rung m gliche Ursache Behebung D Bei Bet tigung der Ventilhebel 27 l uft Pumpe nicht 1 Druckluftversorgung unter brochen Druckluftversorgung berpr...

Page 9: ...Anschluss des R ck laufschlauches 11 Defekte Dichtungen Teile 9 10 13 und 14 Dichtungen austauschen 12 Messer 15 verklemmt siehe Kapitel 4 1 Messerwech sel S 6 13 lstand zu gering l nachf llen siehe K...

Page 10: ...3 04 06 40554 D sseldorf Vor allen Reinigungs und War tungsarbeiten das Ger t vom Be triebsnetz trennen Keine scharfen L sungsmittel zu setzen Keinen Dampf bzw Hochdruckstrahler verwenden Ger t nicht...

Page 11: ...en nur von Fachkr ften vorge nommen werden F r Reparaturen steht Ihnen unsere Serviceab teilung zur Verf gung Bitte wenden Sie sich im Falle einer Reparatur an die n chstgelegene Vertragswerkstatt ode...

Page 12: ...Schmid Wezel D 75433 Maulbronn A Anhang A 1 Massskizze...

Page 13: ...a 30 l Schnitt ca 30 l Schnitt Schlie zeit ffnungszeit der Zangen 1 2 s 1 2 s Zangen ffnung 80 mm 80 mm Schalldruckpegel EN ISO 11688 1 85 dB A 85 dB A Hand Arm Vibration EN 28662 2 5 m s2 2 5 m s2 Ge...

Page 14: ...003 009 570 003 009 570 17 1 Paar Spannteil 003 009 572 003 009 572 18 1 Gewindebolzen 003 009 569 003 009 569 19 1 Sechskantmutter 001 304 505 001 304 505 20 1 Halter 21 2 Senkschraube mit I Skt 001...

Page 15: ...schlauch 001 606 582 001 606 582 41 10 Kabelbinder 001 371 913 001 371 913 Sonderzubeh r 133 1 Hydraulik l 001 365 614 001 365 614 134 1 Federzug 001 620 036 001 620 036 135 1 Spezial l 5 l f r Wartun...

Page 16: ...Schmid Wezel D 75433 Maulbronn A 4 Explosionszeichnung Z079...

Page 17: ...Schmid Wezel D 75433 Maulbronn A 5 Explosionszeichnung Z080...

Page 18: ...Schmid Wezel D 75433 Maulbronn...

Page 19: ...Schmid Wezel D 75433 Maulbronn A 6 Explosionszeichnung Schlaucheinheit...

Page 20: ...ng instructions to your operating personell Wichtige Informationen Diese Anleitung unbedingt dem Bedienpersonal aush ndigen Operating instructions Betriebsanleitung Maintenance instructions Wartungsan...

Page 21: ...ement of blade 6 4 2 Replacement of valve 6 4 3 Replacement of piston 6 4 4 Hydraulic unit 6 4 5 Adjustment of spring loaded pulley 7 5 Maintenance 7 6 Cleaning and maintenance 9 6 1 Daily cleaning at...

Page 22: ...ge from excessive wear It is suitable for cutting and breaking in large and medium sized meat and poultry processing plants The machine is not designed for any other use If you wish to use the equipme...

Page 23: ...properly illuminated min 500 lux 3 Prevent unauthorised persons from accessing your workplace Concentrate on your work and use common sense Do not handle the hook cutter if you feel tired and or find...

Page 24: ...The hydraulic hoses supplied with the unit have threaded connectors of different diameter so that lines cannot be confused 3 1 3 Connecting and disconnecting of cutter The cutter is equipped with a p...

Page 25: ...umber of cuts have been completed For safety reasons the holder of the cutter 20 that can be mounted on either side must be mounted on the side of the hand that holds the material For left handed pers...

Page 26: ...ut any assembly work disconnect the cutter from the power supply Clean the parts inspect for wear and assemble unit by following the above instructions in reverse order The valve casing is shrink fitt...

Page 27: ...1 Compressed air supply blocked or defective Check compressed air system 2 Pressure reducer incorrectly set Adjust pressure 6 bar at the pressure reducer 3 Water trap or oiler defective Inspect oiler...

Page 28: ...de page 6 13 Hydraulic fluid level too low Refill fluid see chapter 6 3 1 Hydraulic unit page 9 Valve bolt 23 is not operated when the valve lever 27 is pressed 14 Valve bolt is defective Replace valv...

Page 29: ...k disconnect the cutter from the power supply Do not use aggressive detergents Do not clean with steam or high pressure water jet Do not immerse cutter in water compliance with the applicable hygiene...

Page 30: ...completed by specialist technicians S W operates an extensive after sales service network Contact your local authorized repair shop or the Schmid Wezel customer service department for more informatio...

Page 31: ...Schmid Wezel D75433 Maulbronn A Appendix A 1 Dimension Drawing...

Page 32: ...approx 30 l cut approx 30 l cut Closing opening time of blades 1 2 s 1 2 s Opening width 80 mm 80 mm Noise level EN ISO 11688 1 85 dB A 85 dB A Hand arm vibration EN 28662 2 5 m s2 2 5 m s2 Weight 4...

Page 33: ...2 Blade complete 007 009 568 007 009 568 16 2 Bolt 003 009 570 003 009 570 17 1 pair Tensioning device 003 009 572 003 009 572 18 1 Stud bolt 003 009 569 003 009 569 19 1 Hexagon nut 001 304 505 001...

Page 34: ...118 001 607 118 40 1 High pressure hose 001 606 582 001 606 582 41 10 Cable tie 001 371 913 001 371 913 Extras 133 1 Hydraulic fluid 001 365 614 001 365 614 134 1 Spring loaded pulley 001 620 036 001...

Page 35: ...Schmid Wezel D75433 Maulbronn A 4 Exploded View of Z079...

Page 36: ...Schmid Wezel D75433 Maulbronn A 5 Exploded View of Z080...

Page 37: ...Schmid Wezel D75433 Maulbronn...

Page 38: ...Schmid Wezel D75433 Maulbronn A 6 Explosion View of hose kit...

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