Effecta LAMBDA 60, Manual

Page 1: ...INSTALLATION MAINTENANCE SERVICE ASSEMBLY EFFECTA LAMBDA 60 Rev 012 02 09 ...

Page 2: ...ponents 7 System components 8 Components placement 9 The first firing 10 Menu 11 Function laddomat 12 Sleeve placement on solar accumulator tank 13 Electrical scheme 14 Cleaning and service 15 Cleaning 16 Hydraulic scheme 17 Measurements 18 Ceramics 19 Door adjustment 20 Rotate door 22 Air dampers and converter 23 Trouble shooting 24 CE approval 25 Contents ...

Page 3: ...d serial number Otherwise in the case of a complaint the HVAC industry s current regulations apply Warranty conditions The warranty requires that Installation of the product and the heating system have been done according to the installation instructions and have been performed professionally The location where the product is installed is designed to make it suitable for this end The warranty does...

Page 4: ...e accumulator tank will have a lot of advantages The loading compartment can always be fully loaded The user will have a long time between the warm ups Long life span The boiler is always used on maximum performance Efficiency and environmental assets will be on top Always try to select an accumulator tank size that will allow you to fire no more than once a day When a new firing commences the boi...

Page 5: ...res The boiler room or boiler house must be equipped with a fresh air intake with the minimum dimensions 150 x 150 5 mm or with a sufficiently large free sectional area to avoid low pressure in the boiler room It must be impossible to close the air intake Accumulator tank Be sure that the accumulator tanks are well insulated For the Effecta Lambda to function as optimally as possible an accumulato...

Page 6: ...n Vessel The expansion vessel normally is tested for 6 bars Highest working temperature is 99 C The vessel has a prepressure of 2 5 bar The volume should be approx 10 12 of the total volume of the system An open vessel should have a volume of 5 of the total Safety Valve The safety valve will release when pressure exceeds 1 5 bars When it opens water will drip out of it and the pressure goes down R...

Page 7: ...ed to some sort of accumulator tank where the energy is stored and where the domestic water and the hot water to the radiators is taken The accumulator is described more thorough on page 13 The Draft Stabiliser If you have a tall and wide chimney it is possible that you have to install a draft stabiliser You might notice that you have an irregular combustion puffing sounds from the boiler This hap...

Page 8: ...ter 7 Electrical heaters 8 Possible connection from solar collectors 9 Possible connection from solar collectors 10 Return to solar collectors 11 Safety valve combination 12 Expansion vessel at least 10 of the volume in the system 13 Cooling coil optional System components 8 Effecta AB Västra Rågdalsvägen 21 434 96 Kungsbacka 46 0 300 22320 export effecta se ...

Page 9: ...ipe 1 2 Incoming pipe 1 3 Combustion chamber 3 Wing nut for detaching fan 3 Flue connection 4 Air intake 4 Splice connector fan 4 Cover plate for soot door 5 Damper motors behind plate 5 Fan 5 Sensor boiler temp 6 Handle loading compartment 6 Connecting box 6 Flue sensor 7 Loading compartment 7 Thermal protection 8 Control panel 8 Power supply for fan 9 Lambda sensor Component placement ...

Page 10: ... its own It is therefore not appropriate to stir the in the box during firing If you open the door during firing there is a risk of flashover in the box with poorer function as a result If you burn a lot of dry wood and have a strong draught in the chimney you may hear a whispering sound in the air dampers This does not impair the boiler combustion or function but to avoid this you have to install...

Page 11: ...must be no fire in the boiler Total operating time for the boiler Displays the operating time after cleaning Press to reset C C A Fired with Running on pellets C No No B Yes Yes C C The pump stops when flue 85 C B The pump starts when flue 95 C C Next B Top A Down C Next B Top A Down C Use the fan B No No A Yes Yes C Charging pump start temperature Charging pump stop temperature In the case of a w...

Page 12: ...mulator tank Boiler water return temp is normally about 70 C At 90 C from the boiler the Laddomat normally gives 66 C back to the boiler 3 Final phase When the accumulator tank is fully charged hot water will enter on the cold side of the Laddomat Then the plunger opens fully toward the accumulator tank and closes the pipe toward the top of the boiler All flow now goes to the accumulator tank This...

Page 13: ...a se www effecta se 010 05 22 V50 05 67 E A EXPLANATION 1 SWEEP 1500 X 750 MM 2 1 1 4 70 MM CHARGE 3 1 2 45 MM THERMOMETER 4 1 2 45 MM SENSOR SOLAR 5 1 1 4 70 MM DOCKAGE FLOW RADIATOR 6 2 ELECTRICAL HEATER 7 2 ELECTRICAL HEATER 8 1 2 45 MM THERMOMETER 9 1 1 4 70 MM DOCKAGE 10 1 2 45 MM THERMOMETER 11 1 70 MM RETURN UNDERFLOOR HEATING 12 1 2 45 MM SENSOR SOLAR 13 1 2 45 MM THERMOMETER 14 1 1 4 70 M...

Page 14: ...fecta se 011 12 20 50 12 08 E A L1 N Ground CHARGE PUMP OH 95 C POWER 230 V LAMBDA SENSOR BLACK GREY BLUE WHITE RED BROWN BROWN ORANGE YELLOW RED BROWN ORANGE YELLOW RED M M RED RED M DAMPER PRIMARY DAMPER SECUNDARY FUSE 2A GREEN GREEN N N N L1 N N M FAN MOTOR CONDENSER FLUEGAS BOILER TEMPERATURE POTENTIOMETER CONTROL SWITCH L1 1 2 4 5 CONVERTER N BLUE BLUE BLUE N L1 PELLET BURNER NOT STANDARD CON...

Page 15: ... that keep the soot door in place 3 Remove the 12 spirals from the tubes 4 and use the supplied brush to clean the tubes Loading compartment Start by removing the grate sticks 1 located at the bottom of the ceramics Scrape off the charcoals and ash down into the slits in the ceramics The loading compartment walls 2 normally have a thin layer of tar this is normal and does not need to be scraped of...

Page 16: ...wings 2 from dust and soot If the fan is not cleaned the boiler will lose power resulting in slower heating and lower combustion Secondary air In the air gap where the flame is drawn down there is a metal plate with holes 1 Clean the plate after about 40 hours firing Brush scrape away the dust and ashes If the holes become clogged up combustion will deteriorate significantly In the picture the low...

Page 17: ...CKING 10 ELECTRICAL HEATER 11 TERMOMETER 13 RADIATOR PRIMARY DOCKING 14 POSSIBLE SENSOR 15 RETURN RADIATOR 16 SENSOR SOLAR T3 17 THERMOMETER 18 RETURN BOILER 19 HOT WATER OUT 20 CONNECT TO 21 21 CONNECT TO 20 22 COLD WATER IN 23 LOADING SOLARS HIGH 24 RETURN SOLAR LOW 25 LOADING SOLAR LOW 26 RETURN SOLAR LOW 27 3 WAY VALVE ALT THERMAL VALVE 61 28 3 WAY VALVE ALT THERMAL VALVE 48 29 CIRKULATION PUM...

Page 18: ...idth Depth incl Flue connect Height Weight Maximum pressure Flue angle extra Smoke pipe diameter Floor to cc flue conncet Water volume Log length Recommended draft Min chimney area Electrical connection Sheet tickness mantle Sheet tickness firebox Loading volume Loading compart depth Power fan Power Max operating temp Firebox opening Rec tankvolume 750 mm 1330 mm 11340 mm 540 kg 1 5 bar 150x180x63...

Page 19: ...7 Afterburner chamber 8 Widener lower 9 Widener upper The ceramics tray is installed in the loading compartment The purpose of the ceramics is to separate the different combustion zones in the boiler It is important to monitor the tray since it is a wear part In normal conditions the ceramics tray will last for 6 8 years When the tray is used up combustion and efficiency deteriorate significantly ...

Page 20: ...pproval of the door locking If the gasket does not seal tightly on the handle side loosen the two bolts 1 that hold the bracket in place Loosen around two turns and slide the latch inwards to tighten the lid and outward to release the pressure If the door handle is not in the vertical position with the flip closed you can adjust the bolt 2 up or down to change position There are a number of ways t...

Page 21: ... Also loosen the two M12 bolts that hold the locking device in place The new lock is sup plied with boiler the existing is not to be used 3 Remove the two M12 bolts that hold the thermal insulation in place Manage the insulation carefully as it easily gets splinters 4 Remove the two door gaskets 5 Then remove the two small bolts that hold the angle 6 which is the upper insulation strip in place 6 ...

Page 22: ...ors in place Open the two doors to access the screws Converter Under the middle roof of the boiler there is a converter which supplies the circuit boards with power The power level is preset at the factory but sometimes an adjustment may be needed If so the light flashes on the display Features such as fans can also be affected at low voltage Adjust the brightness using the knob 1 located on the c...

Page 23: ...and sometimes stops pumping Probably air in the system Low system pressure Follow the Laddomat instructions Increase the pressure The pressure drops in the system There is a leak in the system The wa ter in the vessel has evaporated Wrong first pressure in the pressure vessel Fill up with water and ventilate Adjust the pressure The CO level is abnormally high The lift dampers have shifted Adjust t...

Page 24: ...tive 89 336 EEC with supplements 92 31 EEC 93 68 EEC EMC 73 23 EEC with the supplement 93 68 EEC LVD 97 23 EC PED Harmonised standards SS EN 60204 1 Electrical equipment for industrial machines Part 1 General requirements related to the machine and LVD SS EN 50081 2 For emission industry EMC standards SS EN 50082 2 For immunity industry EMC standards Kungsbacka 12 12 2004 Erik Andersson Effecta AB...