Preparing Cables
1. Strip cables according to the picture:
•
Clean 20 cm/7.874” of the cables ends
with aliphatic solvents (e.g. spirit or
corresponding).
•
Outer jackets: 62 mm/2.441”
•
Cable screens (shield) and semi-conducting
layer: 46mm/1.811”
•
Cable insulations: 16 mm/0.630”
2. Tape screens with copper tape (H).
16 mm
0.630’’
2
16 mm
0.630’’
30 mm
1.181’’
1
4
5
6
7
8
3
Crimping
3. Crimp the metal pins (C & D) to the
cable conductors.
•
Crimp at two positions
•
Turn the cable min 90o between
the two crimps
•
Size 6 for KDL1
•
Size 8 for KDL1.6
90⁰
Crimp
Crimp
Assembling the receptacle connector
4. Press the guiding tool (E) into the receptacle socket
(C).
5. Place the measuring tool (F) into the receptacle
housing (A)
6. Push the cable with the socket (E) through the
receptacle housing (A). Use the measuring tool (F) to
avoid pushing too far.
7. Tighten the cable gland until the connector is
properly sealed. Max. torque: 8 Nm / 5.9 lb ft torque.
8. Remove the measuring (F) and guiding tools (E) and
clean connectors from silicon grease with paper towel.
0
16
46
62
Measuring Tool
