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EGS Electrical Group • www.appletonelec.com • 800-621-1506

Rev. F 09/18/09  

Page 1 

330087

Instruction Sheet for Powertite

®

  

Plug, Connector and Receptacle

P

owertite®

 200 A

mP

 P

in

 & S

leeve

 r

ecePtAcleS

,

c

Able

 c

onnectorS

 

And

 P

lugS

: nemA 4X.

600 v

olt

 Ac, 250 v

olt

 dc. w

ire

 r

eceSS

 d

iAmeter

: .687”. w

ire

 S

ize

 

rAnge

: 250mcm - 4/0 

And

 3/0 - #4.

Applications
• Designed to supply power to portable or fixed
electrical equipment such as motor generator
units, welders, pumps, compressors and similar
apparatus.
• Ideal for use on shipping docks, ports, and
other “ship to shore” applications.
• Suitable for use in locations where a NEMA 4X
enclosure is required.
• Rough usage construction
• Available in two grounding styles:  
Style 1 (3W, 3P and 4W, 4P) shell grounding only. 
Style 2 (2W, 3P and 3W, 4P) Shell and extra pole
grounding.

Compliances
• UL Standards 1682.
• CSA Specifications C22.2 No 42.

* Plug is NEMA 4X when clamp is fully tightened.

P

owertite®

 t

echnicAl

 d

AtA

:

r

everSe

 S

ervice

, P

olArizAtion

, P

in

 

And

 S

leeve

 d

eSign

.

Applications
• Designed to supply power to portable or
fixed electrical equipment such as motor
generators units, welders, pumps, compressors
and similar apparatus.
• Ideal for use on shipping docks, ports,
and other “ship to shore” applications.
• Suitable for use in locations where a
weatherproof enclosure is required.
• Rough usage construction
• Available in two grounding styles:  
Style 1 (3W, 3P and 4W, 4P) shell grounding only.
Style 2 (2W, 3P and 3W, 4P) Shell and extra pole 
grounding.

Compliances
• UL Standards 1682.
• CSA Specifications C22.2 No 42.

AJA Mounting Box  

with Clamp Door 

Receptacle

AJA Mounting Box  

with Spring Cover 

Receptacle

Plug Only*

Connector 

 Body Only*

Complete  

Connector*

Ground Male

Terminal Assembly

Split Type

Contacts

Note: When ordering Reverse Service add - RS after catalog number.

Front Terminal 

Block

Male Terminal

Ground Bar

Ground 

Screw

Bushing 

Crown

Style 1 (Only)

Ground Wire 

Assembly

Plug Retaining 

Ring

Retaining 

Ring

Plug Housing

Housing Cap

Rear Terminal 

Block

(Style 1)

330087 Rev. G  10/16   

Summary of Contents for Appleton Powertite 200 Series

Page 1: ...ed Powertite Technical Data Reverse Service Polarization Pin and Sleeve Design Applications Designed to supply power to portable or fixed electrical equipment such as motor generators units welders pu...

Page 2: ...nscrew cap 4 remove retaining ring 3 and terminal block 9 2 Strip the proper cable as shown also applies to connector and receptacle 3 Prepare cable clamp 5 and select the proper grommet 6 as shown Re...

Page 3: ...shown on paragraphs No 2 and No 3 for the plugs 3 Slide clamp cap 4 steel ring 7 proper grommet 6 housing cap 9 and polarizing plate 8 over the cable 4 Follow instructions shown on paragraph No 5 for...

Page 4: ...ug housing but also to an extra grounding pole Grounding pole has copper alloy grounding jumper strap that connects to plug housing RECEPTACLE Two detent spring clips engage the ground ed plug housing...

Page 5: ...te into terminal so that set screws pressure plate and wire are aligned figure 2 4 Tighten set screw securely 80 100 in Ibs 1 Prepare components as shown in figure 3 2 Insert copper plate into termina...

Page 6: ...Figure 2 4 Slip the locking bracket under the right wing nut and over the flat washer as shown in Figure 2 Tighten the wing nut turn until it is parallel with the locking bracket 5 Slide the locking b...

Page 7: ...g plate 1 2 Insert the brass screw 3 through the top of lug 2 3 Line up edge of plate 1 with flat on lug 2 4 Thread screw into plate until tight 5 Thread set screw 4 into lug 2 To Connect Ground Wire...

Page 8: ...EGS Electrical Group www appletonelec com 800 621 1506 Page 8 330087 Rev G 10 16...

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