6. Mounting and assembly
Attach pipe collar (9) (with large hinge pin (5)) to the
steel bar using the two hexagon bolts (6), washers
(4), spring washers (3) and two hexagon nuts (2).
Before you tighten the bolts, push the pipe collar (9)
to the desired work height of the swing arm. Apply
lubricating grease to the hinge pin (5).
Slide the rectangular boom (11) over the hinge pin
(5) and push the cotter pin (8) through the hole in the
hinge pin. Finally, bend both shanks apart from each
other so that the cotter pin (8) cannot work its way
out of the bore hole. (Fig. 3-8)
Now attach pipe collar (7) (with small hinge pin (19))
to the steel bar above the rectangular boom (11) in
the same way as you did with pipe collar (9). Slide
support arm (10) with the large bore hole over the
hinge pin of pipe collar (7).
Push the cotter pin (1) into the bore hole of the hinge
pin (19) and bend both shanks of the cotter pin (1)
apart from each other so that the cotter pin (1)
cannot work its way out of the bore hole.
Adjust the height of the upper pipe collar (7) and the
support arm (10) so that the distance H between
both pipe collars (7/9) measures exactly 380 mm.
Now tighten the bolts of the pipe collars. Tighten the
bolts (6) with 70 Nm of torque. (Fig. 9-10)
Slide the sleeve (20) into the extension pipe (17) until
you reach the middle hole, as shown in Figures 11
and 12. When screwing together the square-edged
boom (11), extension pipe (17) and support arm (10),
make sure the screw (12) is inserted into the sleeve
(20).
Push the extension pipe (17) into the rectangular
boom (11). Connect the support arm (10) with the
rectangular boom (11) and the extension pipe (17) by
inserting the hexagon bolt (12) through the
overlapping bore holes, placing a washer (4) and the
spring washer (3) over the bolt (12) and tightening
with a hexagon nut (2). (Fig. 13-16)
A bolt (18) is inserted at the end of the extension
pipe (17) to prevent the cable winch from sliding off.
(Fig. 17-19). When the cable winch is pushed out to
750 mm, it may not lift any more than 600 kg.
When the cable winch is pushed out to 1,100 mm, it
may not lift any more than 300 kg.
When mounting the cable winch to the extension
pipe (17), the pads (13) must be pushed in under the
clamping brackets in order to ensure that the cable
winch is securely held in place (Fig. 20-22).
After all of the assembly work is finished, a two-part
no-load test must be performed by raising and
lowering the winch and swinging the swing arm 180°
to the left and to the right. Then the cable winch must
be incrementally loaded up to the maximum
permissible load weight. Only when the cable
winch/swing arm assembly successfully passes
these tests may the equipment be used for normal
operation.
7. Cleaning, maintenance and
ordering of spare parts
7.1 Cleaning and maintenance
Regularly clean the swing arm and lubricate the
hinge pins (15/19).
7.2 Ordering replacement parts:
Please quote the following data when ordering
replacement parts:
Type of machine
Article number of the machine
Identification number of the machine
Replacement part number of the part required
For our latest prices and information please go to
www.isc-gmbh.info
8. Disposal and recycling
The unit is supplied in packaging to prevent its being
damaged in transit. This packaging is raw material
and can therefore be reused or can be returned to
the raw material system.
The unit and its accessories are made of various
types of material, such as metal and plastic.
Defective components must be disposed of as
special waste. Ask your dealer or your local council.
GB
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