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16 

 

12) The electrolyte in accumulator is toxic and corrosive. For this reason, always wear working suit 

and protection glasses to protect your body from contacting the electrolyte in accumulator. 

13) If your clothes, skin or eyes are spilled with acid liquid in accumulator, flush with large amount 

of clean water. For skin and eyes, flush with large amount of clean water and also seek doctor’s 

treatment immediately. Acid spillage must be neutralized and treated immediately. 

14) The weight and dimensions of the accumulator have remarkable effect on stability of the device . 

Therefore do not modify the type of accumulator without approval from the manufacturer. 

15) Never discharge in large current, for example, performs travelling and lifting simultaneously. 

 

4.4.4 Dispose worn-out accumulators 

Worn-out accumulators should be recycled according to local regulations, and stored in specified 

zone or cast-off treatment zone. These works should be done by qualified specialized companies. 

4.4.5 Specification of the accumulator 

Battery 

Charger 

Rated power

24V 

Rated capacity

210/210Ah 

Input

195/265VAC 

50/60Hz 

Output

24V30A 

Uninsulated terminal poles on the accumulator should be protected with an insulated cover. When 

connecting the accumulator and socket, make sure to stop the device and put the switch at position 

0

.When replace or install the accumulator, make sure the accumulator is fixed securely in battery 

box.

  

 
4.4.6 Storage, transportation and installation of the accumulator 

The device must be parked on the level ground steadily. To prevent short circuit, naked cable ends 

and the terminal posts should be covered with insulated covers. When pulling out the accumulator, 

properly  arrange  removed  accumulator's  connectors  and  cables  without  blocking  access  of  the 

accumulator. 

When using the lifting equipment to load or unload the battery. Make sure that the lifting equipment 

has sufficient load capacity(the weight of the battery is marked on the nameplate of the battery and 

the  vehicle. The  lifting  device  must  be  pulled  in  the  vertical  direction  to  avoid  damage  battery 

Summary of Contents for EG30 Series

Page 1: ...The Specification EG30 Series Electric Tow Tractor...

Page 2: ...chnical parameters of the tow Tractor working principle and operation maintenance and other aspects It can help operators use the tow tractor more reasonable make its maximum effect It is hoped that O...

Page 3: ...2 Transportation Storage 7 3 3 Check before using 7 3 4 Operating Specification 8 3 5 Safety Operation Rules 8 Maintenance Service Manual 4 1 Repair Maintenance Safety procedure 11 4 2 Routine Mainte...

Page 4: ...collects EG30 series 10000LBS of all electric tow tractor Hereinafter referred to as tractor The truck models EG30 rated load 10000LBS meet the requirement of JB T8452 1996 Battery forklift model est...

Page 5: ...th l1 Inc 55 Overall Width b1 b2 Inc 31 8 Ground clearance Center of Wheelbase m2 Inc 2 6 Turning Radius Wa Inc 49 Travel spped Laden unladen M H 3 8 5 Rated Traction N 600 Max Traction N 2600 Gradeab...

Page 6: ...tractor can do some actions like walking turning pallet fork lift ect 1 Lazyback 2 Rear Cowl 3Emergency reversing button 4 Operating handlebar 5 Key Switch 6 Emergency stop switch 7 Coulombermeter 8...

Page 7: ...change the gear lubricating oil every 1000 hours under normal circumstances If you hear abnormal sound from gear box when using please stop and check immediately If there are bearing failure or some...

Page 8: ...r preventing the operator squeezed When the truck is driven towards Fw and encounters an obstacle and driver s body touches belly switch the truck will CBDow down or drive to Bw for a distance and the...

Page 9: ...6 Electrical schematic diagram...

Page 10: ...iding in the process of transportation 2 Using the lasso not placed in the weak structure of the tractor 3 During Transportation Remove the Trailer and fix the tractor with a dedicated strap for lifti...

Page 11: ...tion when climbing the forklift must accelerator pedal pressed down as far as possible the maximum climbing force can be achieved 3 4 2 The using of emergency power safety switch When vehicles out of...

Page 12: ...and obligations and he is familiar with the contents of the relevant operating instructions If the vehicle is pedestrian type the driver must also wear safety boots 3 5 3 Prohibit unauthorized person...

Page 13: ...le is forbidden to drive in public places expect in specified special areas 3 5 10 Distance between vehicles keep an appropriate distance avoid the front vehicle suddenly stop 3 5 11 headroom When the...

Page 14: ...wed to go through The goods on the forks must face uphill It is forbidden to turn back move diagonally or park on the ramp The operator must slow down when going through the ramp and prepare to brake...

Page 15: ...an cause malfunctions Do not use steam nozzles for cleaning Operation of Electric System Operation on the electric system should only be performed by specially trained personnel Before performing any...

Page 16: ...to following maintenance list Maintenance periods are as follows W Every 50 work hours but at least once a week A Every 250 work hours but at least once every three months B Every 500 work hours but...

Page 17: ...By observing the battery 3 2 Visual inspection battery charging plugs 3 3 Check whether the battery cable connection fastening if necessary with oil daub electrode Traveling System 4 1 Check if have...

Page 18: ...rging should be avoided and fast charging and insufficient recharging are also not allowed Otherwise life span of the accumulator may be affected 5 Do not put conductive objects including metal tools...

Page 19: ...be done by qualified specialized companies 4 4 5 Specification of the accumulator Battery Charger Rated power 24V Rated capacity 210 210Ah Input 195 265VAC 50 60Hz Output 24V30A Uninsulated terminal p...

Page 20: ...lace in correct place and the wiring is reliable After re installing the battery All cable connections and connectors must be inspected for obvious damage 4 4 7 Battery power indicator Battery power d...

Page 21: ...that can keep each battery consistent If under below situation the battery need Equalizing charging Single battery voltage less than 1 7V Large current during discharge such as Driving and lifting The...

Page 22: ...ue and it can be considered that the battery capacity is full and Equalizing charging is finished The battery should be recharged once a month 5 Repair Manual 5 1 Malfunction analysis Malfunction Caus...

Page 23: ...ectromagnetic brake tests were performed immediately after the test Electric lock switch on OFF position Electric lock switch turn to 0 position Emergency Stop Switch not open Open the Emergency stop...

Page 24: ...21 This manual final interpretation retained by manufacturers...

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