EKKO EK13A, Manual

Page 1: ...The Specification EK13A EK15A 3 Wheel Electric Forklift Note Before using must read this manual and the various warning label EKKO Material Handling Equipment Manufacturing Inc...

Page 2: ...2 Contents...

Page 3: ...signation method 1 2 Parameter EK13A This manual combines the whole EK13A EA15A Series 3300lb three wheel electric forklift hereinafter referred to as forklift counterbalanced Forklift models EK13A EK...

Page 4: ...4 EK15A...

Page 5: ...den unladen in s 4 5 5 Lowering speed laden unladen in s 5 3 4 7 Charger 24V 50 Driving Motor AC 24V 2 0kw Lifting Motor 24V 2 5kw Battery voltage 24V 350AH Side Service Weight lb 5200 II Structure an...

Page 6: ...motors through gear box convert the high speed low torque into a low speed high torque and ultimately by the drive wheel to perform the action Walking speed is controlled by frequency control motor t...

Page 7: ...ss brake drums until the top of vice brake shoe against the fixing pins the brake shoes move to the rotation direction of brake drum After against fixing pins friction between brake drum and friction...

Page 8: ...e loading and unloading stacking and short distance transportation for pallets or cargo Forks mounted on the carriage by chain drive or inner mast moves up and down the carriage makes the goods off th...

Page 9: ...s should have time interval should not be continuous otherwise it causes the motor to heat or even burned Special Note When the forklift is used for a long time pump motor starter may have fault The p...

Page 10: ...valve the lifting and lowering action is controlled by a single acting oil way on the passage double valve while tilt motion is controlled by a double acting oil way on the double valve passage The hy...

Page 11: ...al shall not modify add or remove the forklift parts lest affect performance of forklift 3 2 Storage and transportation 3 2 1 Use container or car should pay attention to at the time of shipment 1 Fro...

Page 12: ...rge at once Every day before using or before charging should open the battery blocks check the liquid level height such as liquid level is too low to add distilled water in charge 3 4 Operation specif...

Page 13: ...ut the key Note that can t leave without a taut hand brake lever forklift 3 4 2 The steering wheel Angle adjustment According to the individual operating habits steering wheel angle can be adjusted Ad...

Page 14: ...ided into the following functions 1 Pallet fork lift lever a fork to ascend after b fork remains c fork lower push 2 Tilt lever a hypokinesis after B stay in situ C forward push Every joystick can onl...

Page 15: ...eration Rules 3 5 1 Requirements for drivers The forklift must be operated by a trained staff He can demonstrate the operation of the goods to the users and can clearly guide the user how to operate t...

Page 16: ...le was not specially designed for the high risk environment 3 5 8 Safety devices and warning signs Safety devices warning signs and warning notes described in the previous operating instructions must...

Page 17: ...e to give appropriate guidance and warnings 3 5 16 via the ramp Only known ramp was allowed to go through While the ramp should be clean non slip and the vehicle technical specification includes the r...

Page 18: ...nts make sure to install them back to their original positions Wheels Quality of the wheels has significant effect on stability and driving performance of the stacker Modification on wheels can be per...

Page 19: ...on conditions If using in dusty environment the ambient temperature varies remarkably or in multi shift situation the maintenance period has to be shortened Maintain the stacker according to following...

Page 20: ...s 7 3 Check the cylinder for leakage and damages and if the accessories are safe and secure 7 4 Check the oil level 7 5 Replace hydraulic oil and the filter element 7 6 Check the pressure regulator va...

Page 21: ...nce of the Accumulator 1 Keep the nuts on every battery cell dry and clean Tighten every terminal and cable end and brush them with grease to prevent corrosion Naked cable ends and terminal posts shou...

Page 22: ...ediately Replace the cell when it cannot be repaired 11 The site for recharging should be well ventilated It is prohibited to smoke or use open fire avoiding the risk of hydrogen explosion 12 The elec...

Page 23: ...e terminal posts should be covered with insulated covers When pulling out the accumulator properly arrange removed accumulator s connectors and cables without blocking access of the accumulator When i...

Page 24: ...rning marks will appear when remaining capacity of accumulator meets following conditions When the remaining capacity of the standard accumulator is 30 percent Warning mark will appear and you can rec...

Page 25: ...inate the differences so that the performance of each cell becomes uniformed In following cases balanced recharging is necessary Voltage of an individual cell is frequently below 1 7V large current oc...

Page 26: ...26 Perform balanced recharging to accumulator once a month in normal use...

Page 27: ...Service Manual 5 1 Troubleshooting If above steps still cannot solve problems please contact after sales service department of the manufacturer and have the problems solved by specially trained techni...

Page 28: ...hydraulic oil level Get the stacker ready for maintenance or repairing Open the cover of electric unit Check hydraulic oil level in oil tank Check the hydraulic oil level only after the fork and main...