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5.4 Operating System 

The main working body of a moving truck is the fork, which relies on a fork to carry the 

pallet or cargo for transport and short distance transportation. The expansion of the cylinder 

is realized by the control of the operating handle, and the pressure oil is provided by the 

pumping station. 

A descending valve is installed in the circuit of the lifting cylinder to slow down the 

speed when fork lowering , and the safety drop effect is achieved. 

5.5 Electric System 

The electrical system includes walking and operation control. The truck use American Curtis 
1232E electric control assembly. 

The meter has a battery indicator. When the battery power is too low, the electric meter will 
cut off the starting control line of the oil pump mot

or. The truck can only walk and can’t lift 

the fork,, and the prompt should be charged immediately. 

The motor of oil pump is the DC motor for 5 minutes, so the pump motor is not suitable for 
long running. That is, the lifting movement should have time interval, can not continuously 
carry on, otherwise would make the motor heating, even burn. 

Special note: when the truck is used for a long time, the starter of the oil pump motor may 
fail, and it can't be broken after being sucked or closed. The latter is not throw control 
handle, the oil pump motor is kept in the rotation, should immediately stop at this moment, 
to cut off the power supply (unplug battery plug-in), make the oil pump motor stop running, 
and promptly replace the starter. 

5.6 Hydraulic principle 

The oil pump motor drives the gear pump to provide hydraulic power, lifting oil cylinder is 

responsible of fork’s lifting and lowering,

 The control of the lift oil road is controlled by the 

buttons on the operating handle, The lifting & lowering action is controlled by a single action 
oil circuit on the valve block. This model of the hydraulic system pressure can only be 
adjusted on the valve block, has been debugging good, before they leaving our factory, If not   
the our company after-sales personnel or professional maintenance personnel are strictly 
forbidden to adjust themselves, so as to avoid safety accident.

 

Brake schematic 

 

Summary of Contents for EP30A

Page 1: ...SPECIFICATION Electric Walkie Rider Pallet truck EP30A...

Page 2: ...stacking etc for food bank light textile station port logistics and other enterprises This manual describes the technical parameters of the Electric Pallet truck working principle and operation maint...

Page 3: ...ction model EP30A type 6600lbs full Electric Pallet truck is a special motor vehicle used in factories warehousing logistics distribution and any place which is specified by special equipment safety s...

Page 4: ...tric System 8 5 6 Hydraulic principle 8 6 Electrical schematic diagram 9 7 Hydraulic Scheme 10 8 Operating Instruction 11 8 1 Start Run and Parking 12 8 2 The useage of emergency stop switch 12 8 3 Th...

Page 5: ...3 Check before using 21 10 4Safety operation regulation 22 11 Service Manual 25 11 1 Troubleshooting 25 11 2Preparation before repair 26 11 3Check the amount of hydraulic oil 26 11 4 Complete repair...

Page 6: ...ring reliable braking good power performance low noise no pollution and beautiful appearance This series truck is suitable for cargo stacking and handling on hard flat floors The service environment a...

Page 7: ...ck s load center Lifting or Carrying people is strictly prohibited If carried goods The goods must fall on the lifting point It is prohibited to use this truck on lifting or loading ramps The rated ca...

Page 8: ...his specification is for EP30A series 6600lbs Full electric pallet truck follow as truck The type is EP30A load capacity is 6600lbs meet the requirement of JB T8452 1996 Battery forklift model establi...

Page 9: ...o fork face l2 Inch 40 55 Overall Width b1 b2 Inch 35 83 Fork dimensions s e l Inch 2 36 9 06 48 03 Outside Width of forks b5 Inch 26 97 Min Ground clearance m2 Inch 0 905 Aisle width with pallet 1000...

Page 10: ...producer and controlled by electrical and hydraulic trucks can do some actions like walking forklift up and lower down etc Operating mechanism diagram 1 UP DOWN button 2 Accelerator Knob 3 Emergency...

Page 11: ...le lever through the handle lever to drive t motor to achieve the steering 5 3 Brake structure and brake schematic diagram Braking performance depends on road conditions and vehicle load conditions 5...

Page 12: ...t exciting coil 7 for brake on power The coil generates a magnetic field to to attract the armature 1 to the yoke assembly 6 and the armature 1 is disengaged released from the brake disc 5 At this tim...

Page 13: ...lifting movement should have time interval can not continuously carry on otherwise would make the motor heating even burn Special note when the truck is used for a long time the starter of the oil pu...

Page 14: ...9 6 Electrical schematic diagram...

Page 15: ...10 7 Hydraulic Scheme...

Page 16: ...duced If possible try not to make a sharp turn 6 The full load gradient of the truck is 5 Using truck Full load climbing a slope need to know the condition of the slope and press the Accelerator switc...

Page 17: ...out the goods and then walk handling 2 How to place the goods When moving the goods close to the area of the goods slow down the truck When the moving truck is in a straight line with the goods then t...

Page 18: ...ined personnel Before performing any operation on the electric system precautions must be made to prevent electric shock When operating the accumulator connectors on it must be disconnected Welding op...

Page 19: ...tenance periods listed in this manual apply to single shift a day under normal operation conditions If using in dusty environment the ambient temperature varies remarkably or in multi shift situation...

Page 20: ...15 Time interval Month Maintain list...

Page 21: ...Driving system 4 1 Check the gearbox for abnormal noise 4 2 Check the running mechanism and grease check the reset function of the operating handle 4 3 Check the drive wheel and bearing wheels for we...

Page 22: ...be well connected Check the nuts on each pole if loose tighten the nuts 3 Keep the surfaces of accumulator clean and dry After the completion of recharging clean spilled acid with cotton yarns or brus...

Page 23: ...or s treatment immediately Acid spillage must be neutralized and treated immediately 14 The weight and dimensions of the accumulator have remarkable effect on stability of the truck Therefore do not m...

Page 24: ...consumption of battery capacity the glowing article shows will be from top to down The color of LED show the different states Name LED Color Parameter value The standard battery remaining power Green...

Page 25: ...structions before use all of the content after fully understand operation method can drive Truck 10 1 3 truck must not carry passengers 10 1 4 Operators should pay special attention to when homework o...

Page 26: ...10 3 1 New car if there is any damage in transportation please don t be put into use and promptly get in touch with the supplier do proper processing 10 3 2 New cars in the factory run parts has been...

Page 27: ...it must stop using until it is fully repaired 10 4 5 Safe operation and environmental protection inspection and maintenance must be performed in accordance with the time intervals on the maintenance...

Page 28: ...evator and loading platform maneuvering if there is sufficient loading capacity won t affect the operation of the vehicle and being agreed by the operator of the vehicle then the elevator and loading...

Page 29: ...a known ramp which should be clean non slip and with the vehicle technical availability was allowed to go through The goods on the forks must face uphill It is forbidden to turn back move diagonally o...

Page 30: ...oil level Check hydraulic oil The fuse is damaged Check the fuse Overloading Pay attention to the rated capacity The Up switch is in bad contact or damaged Check up switch and replace if necessary Goo...

Page 31: ...ust be done Park the device safely Press the emergency stop switch and disconnect the connectors on accumulator 11 3Check the amount of hydraulic oil A vehicle ready for repair or maintenance Open the...

Page 32: ...ult that cannot be eliminated by professional service personnel please contact our after sales service personnel in timer Sales line 8772326517 Note the manufacturer reserves the right of interpretati...

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