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7

The Mains Cold Water (MCW) supply 
connection (A) shall be able to supply 
at least 8 litres per minute of clean 
water; otherwise the operation of the 
appliance may empty the break tank 
of water.
The appliance is fitted with a low water 
level switch in the break tank to prevent 
operation of the unit when there is 
insufficient water available. This is to 
protect the pump assembly from air 
locks and subsequent damage.
The Waste Water Outlet/Overflow (B) 
shall be routed to a safe discharge 
location that will not cause harm 
to persons, nor property, but shall 
be clearly visible, so that any water 
discharge will be identified and 
remedial action taken, ensuring that 
any wasted water is kept to a minimum.
The Waste Water Outlet/Overflow 
shall not be connected directly to any 
foul water system without a suitable 
warning method being incorporated, 
as above.
After the warning method, and before 
connection to the foul water system 
a suitable trap shall be incorporated 
to prevent the release of any vapour/
effluent from the foul water system.

The Waste Water Outlet/Overflow 
shall be routed in such a way to 
minimise the risk of blockage 
through freezing. If any part of the 
Waste Water Outlet/Overflow is to 
be run external to the building or 
is at risk of freezing, then the pipe 
shall be suitably insulated to protect 
against freezing.
The System Connection (C) shall be 
connected to the system pipework 
in such a manner so that the suction/
discharge pressure of any circulation 
pumps shall not influence the 
appliance. It is recommended that 
the System Connection be routed in 
such a manner to include/incorporate 
the supply connection to any system 
expansion vessels. See Fig 8.2
Each unit comes with a selection of 
inserts that can be fitted into the inlet 
valve to achieve the required output: 
Mains inlet pressure > 3 bar H.P. 
restrictor (white see fig 8.1) Mains inlet 
pressure < 3 bar L.P. restrictor (red see 
fig 8.1)
The HP restrictor is fitted in the inlet 
side of the float valve assembly.  
This should be unscrewed in order to 
change the restrictor (see fig 8.2).  
The LP Restrictor is clipped to the  
side of the valve assembly. 

8.0 Water Connection

Water Connections

Figure 8.1 – Flow restrictors

Figure 8.2 – Changing  
restrictor inserts

Summary of Contents for Minifill-E

Page 1: ...mmercial Light Industrial Applications www elco co uk Doc No L372 rev A Minifill E Compact Wall Mounted Electronic Pressurisation Unit IMPORTANT NOTE THESE INSTRUCTIONS MUST BE READ AND UNDERSTOOD BEF...

Page 2: ...mounting 6 8 0 Water connections 7 9 0 Electrical connections 9 10 0 Determining cold fill pressure 10 11 0 Filling the system 11 12 0 Maintenance Commissioning 12 13 0 Fault Finding 15 14 0 Internal...

Page 3: ...s Insurance Company requirements It is the law that pressure system appliances are installed by competent persons in accordance with the above regulations Failure to install appliances correctly could...

Page 4: ...ar The unit detailed in this manual utilises a Type AF Air Gap and is therefore compatible for use with both Fluid Category 3 C 3 In House and Fluid Category 4 C 4 Other Than In House systems Building...

Page 5: ...ure 3 Dimensions Technical Data Cold Fill Pressure Min 0 8 bar Max 3 0 bar Minimum MCW supply 8 l min Power supply 230V 50Hz 10 0 Amps Start current 9 0 Amps Run current 2 8 Amps Air gap type AF Break...

Page 6: ...s should be observed NOTE These distances are MINIMUM and MUST NOT be reduced Failure to observe these clearances could result in the warranties on the appliance becoming VOID 7 0 Wall Mounting A moun...

Page 7: ...the foul water system The Waste Water Outlet Overflow shall be routed in such a way to minimise the risk of blockage through freezing If any part of the Waste Water Outlet Overflow is to be run exter...

Page 8: ...g a car foot pump otherwise an oil free compressor or nitrogen bottle is recommended Note The expansion vessel charge pressure should be set to 0 1 bar less than the cold fill pressure When the correc...

Page 9: ...switches are activated the power supply to the associated Boiler Chiller plant will be interrupted 9 0 Electrical Connection Electrical Connection Figure 9 1 wiring diagram MAINS SUPPLY 240V 50HZ 10AM...

Page 10: ...mum operating temperature up to 90 C can be calculated as per the example below Static Pressure 0 8 bar Height of 8 0m divided by 10 Venting Allowance 0 3 bar Allowance from table below Vapour Pressur...

Page 11: ...pipework shall be thoroughly cleaned and flushed to remove debris flux residues etc before opening the isolation valve and flooding the pressurisation unit Reference should be made to ICOM Water treat...

Page 12: ...ose required to suit the particular requirements of the system such as COLD FILL PRESSURE and HIGH LOW WATER PRESSURE ALARMS To review alter the operational settings the MAINTENANCE MENU of the micro...

Page 13: ...setting 0 3 bar PUMP MIN RUN Pump minimum run time 1 9 9 secs 1 0sec Minimum operating time for pump PUMP MAX RUN Pump maximum run time 01 99 min 99min Maximum operating time for pump PUMP DELAY Pump...

Page 14: ...l continue to operate under this alarm function but invariably the alarm will be caused by some other problem ALARM HI PRESS High pressure alarm activated The pump control will be discontinued until t...

Page 15: ...necessary Trace leak and ensure system is sound Pump runs continuously Value of cold fill pressure set incorrectly Pump relay faulty System leak Adjust value Replace faulty relay pcb in grey box Trac...

Page 16: ...removed from the appliance 10 9 8 7 2 11 3 5 6 2x M10 Bolts 4 1 Item No Description Part No 1 Pressure transducer Z870012422 2 Pump assembly complete incl fittings Z870005665 3 Pump inlet isolation va...

Page 17: ...Date Serial No Results Setting System Static Hight metres Cold Fill Pressure bar System Vessel Size litres System Vessel Air Charge bar Maximum System Operating Temperature C System Safety Valve Setti...

Page 18: ...Heating Solutions 3 Juniper West Fenton Way Basildon Essex SS15 6SJ Tel 01268 546700 www elco co uk Service This publication is issued subject to alteration or withdrawal without notice The illustrat...

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