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5.13  Data Logging. 

 
The 

CM52 CoverMaster

 is supplied fitted with an output suitable for feeding into any 

commercially-available data-logger. 
 
This analogue output socket is mounted on the left-hand side of the case  (of the two 
sockets, it is the one further from the front panel),  and is a 3.5mm mono jack with the 
inner (tip) being signal positive and the outer (sleeve) negative ground. 
 
The logger output increases with signal – that is, bar proximity – but is processed to be 
directly related to indicated cover by an inverse law, meaning that the 

product

 of the 

cover and the signal (in milliVolts) is a constant.  To convert the recorded signal back to 
cover, use   (cover in mm) = (constant) ÷ (signal in mV). 
 
Please note that this conversion constant is only applicable to the standard head;  if 
readings from a midget head are to be logged, please ask 

Protovale

 for a copy of 

Application Note #34, “Data-logging from a Midget Head”. 
 
The value of this constant is factory-set to a nominal value 32.000 volt-millimetres.  The 
output signal therefore ranges between about 300mV and 1.27V, and is suitable for any 
(analogue input) data logger, including those used for half-cell potential surveys. 
 
The CM52 output is continuously present;  this means that either continuous traverses or 
discrete readings can be logged.  If continuous scans are recorded, the (large) amount of 
data will need to be post-processed to pick out the peaks (representing each rebar) and 
convert just those peaks to cover values.  It is more usual however to use the audio 
sound from the CM52 to locate each bar and correctly position the head over it, then 
record discrete readings for each such bar. 
 
Some typical output values are shown below : 

 

Cover in mm 

Output in mV 

 

(117  

  274) 

 

100 

  320  

 

 90 

  356  

 

 80 

  400  

 

 70 

  457  

 

 60 

  533  

 

 50 

  640  

 

 40 

  800  

 

 30 

1070  

 

 26 

1230  

 (25 

1280) 

(Note that the first and last entries are for guidance only). 
 

5.14  Temperature effects. 

 
Due to Protovale‘s unique bar detection method, the search head is totally unaffected by 
temperature. 
 
The electronics have built-in temperature compensation, which allows accurate operation 
over most combinations of temperature and cover. 
 
However, at low temperatures (<5°C, ie near freezing-point) the electronics loses 
accuracy only when processing very strong signals. In practice, this results in the unit 
indicating too high by about two millimetres for covers of 25 to 32mm.  At all other 
(deeper) covers, there is no error at any temperature. 

Summary of Contents for Protovale CoverMaster CM52

Page 1: ...Elcometer P350 Protovale CM52 Covermeter Operating Instructions...

Page 2: ...ncy electromagnetic field strength greater than 3V m and are registered trademarks of Elcometer Instruments Ltd Elcometer Instruments Ltd England 1996 2005 All rights reserved No part of this document...

Page 3: ...3 5 ADVANCED TECHNIQUES 14 29 5 1 Search methods for congested situations 14 5 2 Locating deep bars 14 5 3 Scanning for under cover 14 5 4 More about transverse bars 15 5 5 Depth measurements in conge...

Page 4: ......

Page 5: ...ing bars which have been located using the techniques in Section 3 Section5 ADVANCED TECHNIQUES Using the CM52 CoverMaster to make accurate cover measurements in complex or difficult situations Sectio...

Page 6: ...into the socket Screw the knurled sleeve clockwise until it is finger tight Gently pull on the body of the plug it should not come out To unplug either connector turn the locking ring anticlockwise t...

Page 7: ...y may be affected by high battery voltages and or imprecise zero setting during approximately the first hour after switch on Measurements at shallower depths and the metal location function are not af...

Page 8: ...f explosive materials 1 6 Connecting headphones A socket for optional headphones is fitted as standard The 3 5mm stereo jack socket is mounted on the left hand side of the case of the two sockets it i...

Page 9: ...measure the strength of the induced field as it dies away and this signal is processed to give depth measurements plus an optional audible indication Note that the search head is half black and half...

Page 10: ...depth of cover One exception is if the cover material itself is magnetic For example the CM52 cannot detect bars which are covered by steel sheet and depth measurements may become distorted in areas w...

Page 11: ...op left corner of the LCD if it is recharge the batteries 4 Advance the ZERO control clockwise until you hear a ticking sound or low pitched growl from the loudspeaker The CM52 CoverMaster provides th...

Page 12: ...bars slowly scan the head sideways to locate those lengthwise bars figure 6 1 The audible indicator will sound each time it passes over a bar 3 Find the position of exact maximum signal by listening f...

Page 13: ...ue will work for most situations in which the bars are not too congested and are not touching Little or no signal is obtained when the search head is in the exact centre of a rectangle formed by four...

Page 14: ...More complex situations such as congested reinforcing partially connected mesh and reinforced pipes are dealt with in section 5 ADVANCED TECHNIQUES In any situation where signals are very strong the...

Page 15: ...from any metallic object including wristwatch rings metal belt buckle the main CM52 unit or the metal fittings on the neck strap Advance the ZERO control clockwise until the analogue meter needle is e...

Page 16: ...ace of the concrete the minimum depth of cover will be underestimated by 25 of the effective diameter which was set using the DIAM control Where the bar is lying flat beneath the surface of the concre...

Page 17: ...002 or 003 is a clear indication of the presence of metal Scan in the usual way keeping a close watch on the display CAUTION the instrument will also react slightly to shallower bars to the sides of...

Page 18: ...the signal strength will increase to a maximum followed by a small minimum when the center of the head is located over the transverse bar As the head is moved away the signal strength will reach anot...

Page 19: ...surements for single bars and merely warn of potential inaccuracies when other bars are present To cope with real life situations where reinforcing may be very congested the performance of the CM52 Co...

Page 20: ...over in congested situations it is better to use thinner spacers 10 or 20mm under the black face of the search head Figure 10 shows the relationship between the performance of the CM52 CoverMaster and...

Page 21: ...y otherwise be underestimated If the objective is simply to verify adequate cover underestimation is only a problem if the cover appears to be inadequate more accurate measurements are then required T...

Page 22: ...uation Effect upon cover readings Unconnected bars Welded mesh fabric A Correct correct correct B Not over bar very high high C Not parallel to bar very high low D Over transverse bar slightly low ver...

Page 23: ...over each bar with a small dip when the centre line is between the bars This change may not be noticeable on the audible tone 5 With the centre line of the head located accurately between the two bar...

Page 24: ...ntrol to give the correct relationship between depth measurements made from the normal black face of the search head and measurements made using a 30mm spacer for example using the white face Cover me...

Page 25: ...22 Figure 12 Reference graph for recommended method of estimating bar size...

Page 26: ...instances one setting of the DIAM switch in step 7 may be too high and the next position too low If so depth measurements can be carried out at both settings and the true depth can be confidently sta...

Page 27: ...24 Figure 13 Example worksheet...

Page 28: ...arginally in error The table below shows the results of attempting to measure the diameter and cover of the central one of three parallel bars at various values of pitch between centres The true value...

Page 29: ...es 8 Make all depth measurements using that setting and the black face of the search head If no setting gives exactly 30mm difference it may be necessary to make all depth measurements twice using the...

Page 30: ...spacer of known thickness 10 12mm and take another reading If the difference between the two readings exceeds the spacer thickness by more than 2 3mm readings are being affected by a magnetic aggregat...

Page 31: ...able with the standard head It may also be used with covers up to about 50mm but in the 31 to 50mm range the error may increase to 2 or even 3mm For covers greater than about 35mm the standard head sh...

Page 32: ...ogger including those used for half cell potential surveys The CM52 output is continuously present this means that either continuous traverses or discrete readings can be logged If continuous scans ar...

Page 33: ...d including T16 Bars used for calibration must be of high tensile steel if the calibration is to be valid for practical reinforced concrete Each bar must be at least 500mm long and measurements must b...

Page 34: ...lso be carried out by the user The procedure is similar to the full check described above except that the test bar must be mild steel rather than high tensile and the spacer is a concrete prism cast a...

Page 35: ...lable and for details about the other products available from Protovale for the Construction Industry call the Customer Hot line For free advice on tackling problem areas send us a sketch of the struc...

Page 36: ...com SINGAPORE Elcometer Asia Pte Ltd 896 Dunearn Rd Sime Darby Centre 03 09 Singapore 589472 Republic of Singapore Tel 65 6462 2822 Fax 65 6462 2860 e mail asia elcometer com www elcometer com BELGIQ...

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