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15 

Troubleshooting

 

If the ATU menu parameter shows "

- - -

" at all times, 

make sure you have revision 109 or later of the 

K1 main processor firmware. Other possibilities include a connector shifted by one position, an unsoldered 
pin, etc. Check the ATU PC board for shorts to ground, solder bridges, and unsoldered connections. Verify 
that the microcontroller is fully seated in its socket and is not plugged in backwards.  

If you don’t see 

r 8 . 5

 when doing TUNE with the ATU in 

F x . x

 mode, 

digital SWR data is not being 

sent correctly across the RFDET/DATA line. Check U2 and D3 for proper orientation. Also look for a short 
anywhere around U2 or related components. 

If the ATU menu parameter becomes "

- - -

" after doing a tune-up, 

it may be due to very high RF 

feedback into the transceiver. Turn power off and back on, then re-test the ATU using a dummy load or a 
different antenna. If it functions correctly on a dummy load but not on your antenna, try using a balun.  

If the SWR isn’t < 

r 1 . 2

 with a 50-ohm load, 

C9's setting may be incorrect. On the highest bands the 

SWR may be slightly higher than 1.0:1 due to stray reactances in the tuner, even when the ATU is in  

C L S

 

mode. 

If the power indicated is always about 0 watts,

 the windings of T1 may be reversed, or one or more leads 

of T1 or L1-L4 may not be properly stripped. 

If you see 

P

L O

 on the display during any mode that should display SWR,

 you probably have power set 

too low to obtain a stable SWR reading. Power is automatically reduced to 1.5 watts in all SWR-reading 
modes, so there’s usually no need to set power below this level manually, unless you’re operating “QRPp” 
(very low power). In this case, set the power to about 1 to 2 watts for tune-up purposes, then decrease it for 
operation. 

If the ATU shows an error message (

E x x

 in the menu where 

x x

 is between 1 and 49),

 you may have a 

defective microcontroller. 

E x x

 numbers 50-99 are used for tune-up algorithm tracking, and do not indicate 

a problem. 

If  SWR is not displayed during TUNE with the ATU in 

C L S

T U N

, or a status mode, 

you may have 

high RF feedback into the transceiver. Reduce power to 0.5 watts using the 

O U T

 menu entry. If this cures 

the problem, you may need to improve your ground system, move the antenna farther away, or use a balun.  

If the tuner is unable to achieve a low SWR on some bands,

 even with several different antennas, you 

could have a single defective relay or component on the L-C board. Start by slowly scrolling through ATU 
menu parameters 

L 0

 through 

L 4

C 0

 through 

C 5

N 1

, and 

N 2

.  At each setting you should hear relays 

switching. If you find one that doesn't, this may pinpoint a bad relay. If the relays are all working but you 
suspect an inductor or capacitor, you can test each L and C by noting their effect on SWR, one at a time. 
Start on the highest band. Connect a 50-ohm dummy load to one of the antenna jacks, select 

L 0

, do TUNE, 

and note the SWR reading. Then select 

L 1

 and do TUNE again; the SWR should change by a small 

amount. 

L 2

 should have a larger effect, etc. When the inductance selections cause the SWR to go off the 

scale  (

9 . 9

), switch to a lower band, go back to 

L 0

, then test the remaining inductors. Similarly, you can 

test all five capacitors, starting on the highest band with 

C 0

C 1

, etc. You'll know you have found the bad 

component if it has too large or small an effect (or no effect) on SWR, in relation to the others tested.

Summary of Contents for KAT1

Page 1: ...match has been found matching parameters are saved so that the settings can be recalled immediately on any band change ATU parameters L C SWR etc can be viewed using the K1 s menu Additional menu ent...

Page 2: ...MTSW 103 22 G S 420 E620046 1 P2 Conn 5x2 male 1 spcg Samtec MTSW 105 22 G D 420 E620047 1 R1 R2 Trimmer potentiometer 100K E520001 2 R5 Resistor 100 ohms 5 1 4 watt brown black brown E500010 1 R3 Re...

Page 3: ...cond row of relays faces in the opposite direction from the first row Do not solder yet Using a book or other flat object to hold the relays in place on the top side of the board flip the board over S...

Page 4: ...2 seconds per lead Trim the leads after soldering Install the LM358 IC at U2 with the notched or dimpled end oriented as shown by the component outline Bend two corner pins to hold the IC in place th...

Page 5: ...ly remove the enamel insulation from the leads to within 1 8 3 mm of the core The enamel wire provided can be heat stripped using a small amount of solder on the tip of your iron Stripping using this...

Page 6: ...ion using a match or lighter as the flame may fuse the pairs of wire together causing them to become shorted Another way to remove the insulation is to use fine sand paper Tin T1 s leads with solder I...

Page 7: ...male connector P2 on the bottom of the ATU board As with P1 make sure the connector is seated completely flat against the PC board Straighten the pins on U1 16C72A Refer to Figure 4 6 in the K1 owner...

Page 8: ...revision E or later move the RF DET jumper on 3 pin header P3 to the KAT1 position If your K1 s RF board is revision D or earlier locate R36 on the RF board near the antenna jack Unsolder the lead of...

Page 9: ...cribed in the K1B80 errata sheet The RF choke is supplied with the 80 meter band kit Filter Board and KAT1 Module Installation Plug in the Filter board you plan to use being very careful to line up al...

Page 10: ...Exit the menu then hold WPM and WPM together to go into TUNE mode you should see r8 5 Immediately tap any key to exit TUNE Note r8 5 is an SWR test value only showing whether digital data is being tra...

Page 11: ...abilized about two seconds tap WPM or WPM until the wattmeter shows close to 5 0 watts Then adjust R1 on the KAT1 so that the K1 s LCD shows the same power If you re using an RF probe Enter TUNE mode...

Page 12: ...T To display forward power without changing the present L and C settings Change the ATU mode from TUN to OUT and exit the menu Enter TUNE mode forward power will be displayed until you tap any switch...

Page 13: ...lower using the OUT menu entry However if you see PLO on the LCD during TUNE you may have power set too low to obtain a stable SWR reading The other modes are primarily used for calibration and troubl...

Page 14: ...the center conductor and braid together and treat the system as if it were a random wire This may allow you to operate well below the antenna s intended bands Random Length Antennas The KAT1 is optimi...

Page 15: ...lly unless you re operating QRPp very low power In this case set the power to about 1 to 2 watts for tune up purposes then decrease it for operation If the ATU shows an error message Exx in the menu w...

Page 16: ...ata rate U1 sleeps except during antenna tune up so it generates no receiver noise KAT1 Schematic W Burdick E Swartz Elecraft 2 6 H Rev Sht 32 H 64 H 1 3 H Date MCU 150 By L1 L2 K2 L3 L4 C1 C2 C3 C4 C...

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