ELECTRODRIVE Bariatric Wheelchair Mover, Operating Manual

Page 1: ...Bariatric Wheelchair Mover Operating Manual ...

Page 2: ...pose apart from its intended use Using this unit incorrectly may void warranty Any damage audible or visible to this unit should be addressed at the time of discovery Electrodrive Pty Ltd can provide parts and service support on request through its service partner company Serviced Equipment Pty Ltd p 1300 934 471 e service fallshaw com au Made in Australia by Electrodrive Pty Ltd 2A Ayton Street S...

Page 3: ...ging 11 Maintenance 12 Batteries 12 Drive wheel 12 Brakes 12 Motor 12 Electronic speed control 13 Fuses 13 Circuit breaker 13 Cleaning 13 General 13 Disposal of components or material 13 Warranty 14 Modifications and misuse will void your warranty 14 General wear items not covered under warranty 14 Appendix 1 Machine rating conditions 15 Appendix 2 Fault codes 16 Appendix 3 Hitch release instructi...

Page 4: ...4 Appendix 4 Wiring diagram 18 Appendix 5 Charging procedures for SLA batteries 19 Charging setup 19 During charging 19 Charger manual 19 Appendix 6 Spare parts list 20 Service log 21 ...

Page 5: ... battery capacity should be adequate for a day s operation Overnight charging is recommended and in high use situations additional top up charging is advised It is recommended to use the charger supplied with the Bariatric Wheelchair Mover when charging the sealed maintenance free batteries This charger is especially designed to set the charge rate prevent gassing and automatically cut switch to t...

Page 6: ...6 Operating instructions Controls Hitch mechansism Controls Emergency stop Battery level indicator Key switch Hitch controls Throttle Emergency back off bar Speed selector ...

Page 7: ...eration of the emergency back off bar may create a crush hazard for the user Throttle The throttle provides variable speed control Releasing the throttle stops the unit An automatic park brake is applied after a short delay after the grip has returned to its neutral position Under no load the park brake will maintain the Bariatric Wheelchair Mover in a stationary position Under load the brake may ...

Page 8: ...lowing safety check 1 The charger is disconnected from the Bariatric Wheelchair Mover 2 The emergency back off works 3 The battery condition indicator shows adequate charge 4 The braking system is in operation so that when stopped the unit cannot be manually moved and that the unit slowly moves when the throttle is applied 5 The Bariatric Wheelchair Mover hitch is not damaged and securely latches ...

Page 9: ...e Bariatric Wheelchair Mover unit 3 Drive the Bariatric Wheelchair Mover up to the wheelchair frame so that the gripper hitch is facing the wheelchair frame 4 Using the lock unlock buttons on the control panel press the lock button until the grippers are completely closed over the wheelchair frame and cannot move any further 5 Ensure that the wheels on the wheechair are in the neutral position and...

Page 10: ...10 Hitch range maximum and minimum Regular version 571 max 362 min Bariatric version 705 max 441 min REGULAR VERSION BARIATRIC VERSION ...

Page 11: ...l switch into a sleep mode to extend battery life To resume operation simply reset by turning key OFF then ON Charging 1 Use only the supplied battery charger to charge the unit 2 Always position the unit to allow enough space to connect or disconnect the charger socket from the unit For detailed charging procedures refer to Appendix 5 ...

Page 12: ...small amount of charge If this occurs contact Electrodrive or your local service agent A sign that the batteries need replacing is when they no longer hold charge Irregular charging may cause premature battery failure The battery can only be replaced by a qualified technician Drive wheel To replace the drive wheel 1 Turn off the machine and remove the key 2 Remove the covers 3 Disconnect the motor...

Page 13: ...se could damage the unit further The controller is also equipped with safety shut down capabilities and will limit the battery current as well as detect low battery voltage Cleaning To clean exterior of machine wipe surfaces down with a warm damp cloth A mild detergent may be used for harder to remove grime Do NOT use chemical solvents highly concentrated caustic soda or abrasive cleaning agents T...

Page 14: ...ine is re wired by an unauthorized service agent The motor controller is re programmed by an unauthorized service agent There are modifications to the body or frame of the machine Use of non specified parts The machine is serviced by an unauthorized service agent Misuse Overloading the unit Carrying people or other foreign objects Exposed to rain or other precipitation Using the emergency back off...

Page 15: ...has been designed to move the rated weight capacity on a level firm surface Variations in the working environment may impede the performance of the Bariatric Wheelchair Mover Such parameters include but are not limited to the following Ramps and sloped surfaces Soft surfaces for example carpet Slippery surfaces gravel water oil on the ground etc It is important that the Bariatric Wheelchair Mover ...

Page 16: ...RRR Main contactor drive on fault 3 1 RRR R HPD fault present for 10 seconds 3 2 RRR RR Brake on fault 3 3 RRR RRR Precharge fault 3 4 RRR RRRR Brake off fault 3 5 RRR RRRRR HPD high pedal disable fault 4 1 RRRR R Current sense fault 4 2 RRRR RR Motor voltage fault hardware failsafe 4 3 RRRR RRR EEPROM fault 4 4 RRRR RRRR Power section fault Must cycle keyswitch to clear Must use programmer to cle...

Page 17: ...h is overloaded in its extreme unlock position there is an alternative method of driving the hitch out of a bind This will only work if the hitch is in its unlock position Whilst holding the hitch unlock button on the controls press the button simultaneously This will momentarily override the safety circuit to get the hitch working in its normal range Please note These instructions should only be ...

Page 18: ...18 Appendix 4 Wiring diagram ...

Page 19: ...nded to give them a maintenance charge once every two months Charging setup Ensure you have the correct charger for the batteries The correct voltage and current is important to ensure the full life of the batteries Check all connections are tight and in good condition The green charger LED will illuminate to confirm charging is in progress If charger lights do not come on call your service techni...

Page 20: ... 05 EDSUBFAQ100FCSWA Trinity 100 mm conductive Q EDSPRPLG7MM Winco 822 6 7 M12X1 5 B spring pin plunger 7mm pin M12 EDMSA20R230 20mm MSA profile rail EDMSA20LESSFCN 20mm runner block E series EDMOTHUB300WS1 Amer DW2 6962215 EDGM2101 Spring tension L100 OD25 4 K3 13 EDEL1100 Blanking plug 13mm EDEL2110 Controller 1228 blank ready to program EDEL3190 3 Pin charger socket EDACT100N50MM 1000N 24V DC s...

Page 21: ...e service work on the cards below and always use an approved Electrodrive service agent to conduct the works Approved service personnel will be provided with all necessary documents and components in service repair including but not limited to circuit diagrams component part lists descriptions service checklists and spare parts 6 month service Date of service Service agent Machine serial number Su...

Page 22: ...12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 23: ...r Operating Manual 23 24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 24: ...36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 25: ...r Operating Manual 25 48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 26: ...26 60 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 27: ...Bariatric Wheelchair Mover Operating Manual 27 Notes ...

Page 28: ...Mobility solutions to help you push pull lift with ease www electrodrive com au ...