ELECTRODRIVE Tug Smart, Operating Manual

Page 1: ...Tug Smart Operating Manual ...

Page 2: ...rt from its intended use Using this unit incorrectly may void warranty Any damage audible or visible to this unit should be addressed at the time of discovery Electrodrive Pty Ltd can provide parts and service support on request through its service partner company Serviced Equipment Pty Ltd p 1300 934 471 e service fallshaw com au Made in Australia by Electrodrive Pty Ltd 2A Ayton Street Sunshine ...

Page 3: ...ng 9 Maintenance 10 Batteries 10 Tyres 10 Brakes 10 Motor 10 Motor controller 10 Throttle lever 10 Fuses and circuit breakers 10 Park brake release switch 11 Warranty 12 Unauthorised maintenance 12 Misuse 12 General wear items not covered under warranty 12 Appendix 1 Machine rating conditions 13 Appendix 2 Charging procedures for SLA batteries 14 Appendix 3 Spare parts list 15 Service log 16 ...

Page 4: ...s your heavy trolley into a powerful easy to move motorised unit Productivity is greatly increased and back or shoulder strain is eliminated Features Rated to tow up to 5000 kg Power steering 1800 W motor power 24 Volt DC power Variable speed drive unit Electro magnetic park brake Travel speed up to 5 km h Robust steel chassis Programmable motor controller Automatic charger ...

Page 5: ...ing instructions Controls Hitch Tiller arm Optional safety lights Tiller post Optional strobe light Controls Emergency stop Battery level indicator Speed selector Throttle lever Optional horn Emergency back off button Direction selector ...

Page 6: ... to pop back up Turn the key switch off and on again and the machine will now be ready again 2 Emergency back off button when pressed the unit will travel backwards until released to avoid pinning the operator against an obstacle Only use the emergency buttons in an emergency Using emergency buttons frequently in unnecessary situations will harm the machine Direction selector This determines the d...

Page 7: ...to time This is normal as battery voltage is frequently monitored Horn where fitted Push to sound the horn release to turn off Charger socket The charger socket is located on the body panel of the unit below the tiller post The machine is disabled whenever the charger is plugged in Brakes When the speed control lever is released the unit is slowed electrically by dynamic braking until the machine ...

Page 8: ...d to has its brakes engaged or chocked and is free from obstruction Inspect the trolley and ensure that the trolley castors are in good condition Always ensure you are hitching on level ground It is STRONGLY RECOMMENDED that the operator lead the Tug Smart and trolley rather than using the Tug Smart to push the trolley This will ensure that the operator has a safe unobstructed view ahead and ensur...

Page 9: ... Smart with an attached trolley can be manoeuvred through tight areas Charging Plugging in the charger cord will disable the machine whether it is turned on or not If the machine is turned on whilst charging then the lights on the tiller handle will blink When disconnecting the charger the machine must be reset by turning the key off and on Ensure regular recharging of batteries charging overnight...

Page 10: ... tyres contact Electrodrive or your local service agent Brakes The dynamic braking system does not require regular maintenance Motor Motor brushes should be inspected every six months and replaced every 2 years Remove the brush retaining cover for access to the brushes should they need replacing Motor controller This unit is not serviceable Any difficulties experienced with speed control should be...

Page 11: ...be towed by another machine To disengage the park brake remove maintenance panel take the key from the key switch and insert it into the park brake switch and turn clock wise The park brake will not release if the battery is flat Do not use a duplicate key to unlock the park brake You must use the same key from the tiller handle key switch ...

Page 12: ...gent The motor controller is re programmed by an unauthorised service agent There are modifications to the body or frame of the machine Use of non specified parts The machine is serviced by an unauthorised service agent Misuse Shunting loads at speeds in excess of 2 km h Overloading the unit either during towing or lifting Carrying people or other foreign objects Exposed to rain or other precipita...

Page 13: ...t capacity on a level firm surface Variations in the working environment may impede the performance of this unit Such parameters include but are not limited to the following Ramps and sloped surfaces Soft surfaces for example carpet Slippery surfaces gravel water oil on the ground etc It is important that the Tug Smart IS NOT to be operated outside of the recommended conditions Contact Electrodriv...

Page 14: ...intenance charge once every two months Charging setup Ensure you have the correct charger for the batteries The correct voltage and current is important to ensure the full life of the batteries Check all connections are tight and in good condition The green charger LED will illuminate to confirm charging is in progress If charger lights do not come on call your service technician When charger is p...

Page 15: ...actor EDWP1890 Tiller handle membrane EDBATCHA25A Charger 24V 25A EDPOT5KOHM Throttle potentiometer EDEL3015 Steering potentiometer EDFUS325A80VDC Main fuse 325A EDEL2460 Fuse 1A Blade EDEL2465 Fuse 3A Blade EDPCBRUGDUINO RUGGEDUNO UNO EDPCBRUGSERIAL Rugged Serial breakout board EDSWTESTOP2NCTWIST Emergency stop button complete EDLHTAMBER24V Beacon 24V amber EDST CV W 01 Back cover EDST CV W 02 Fr...

Page 16: ...cards below and always use an approved Electrodrive service agent to conduct the works Approved service personnel will be provided with all necessary documents and components in service repair including but not limited to circuit diagrams component part lists descriptions service checklists and spare parts 6 month service Date of service Service agent Machine serial number Summary of works Next se...

Page 17: ...ng Manual 17 12 month service Date of service Service agent Machine serial number Summary of works Next service due 18 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 18: ...24 month service Date of service Service agent Machine serial number Summary of works Next service due 30 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 19: ...ng Manual 19 36 month service Date of service Service agent Machine serial number Summary of works Next service due 42 month service Date of service Service agent Machine serial number Summary of works Next service due ...

Page 20: ...48 month service Date of service Service agent Machine serial number Summary of works Next service due 54 month service Date of service Service agent Machine serial number Summary of works Next service due ...

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Page 24: ...Mobility solutions to help you push pull lift with ease www electrodrive com au ...