Electrolux EIW60000X, Service Manual

Page 1: ...ERVICE MANUAL REFRESHMENT CENTER ELECTROLUX HOME PRODUCTS Corso Lino Zanussi 30 I 33080 PORCIA PN ITALY Tel 39 0434 394850 Fax 39 0434 394096 Publication No 599 38 97 33 EN Refreshment Center for built in installation Date 05 2007 Rev 1 1 0 ...

Page 2: ...CUIT 8 ELECTRICAL CIRCUIT 9 COOLING UNIT SCHEMA 10 MAIN COMPONENTS 11 MAIN FEATURES 20 STRUCTURE 1 Accessibility general 2 Access to components compartment 3 Access to the water tank compartment 4 Access to command panel and light bar 5 Removing the water dispense nozzle 6 Access to the cooling unit 25 25 26 34 36 37 38 TROUBLESHOOTING 39 ...

Page 3: ... currents IMPORTANT This appliance is built partly in metal It is therefore advisable to take great care during repairs or maintenance to avoid scratches abrasions or cuts Purpose of this manual This Manual is intended for use by service engineers who already have experience in repairing household water and cold appliances The purpose of this Manual is to provide general information about this new...

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Page 5: ...lowing products can be dispensed Filtered ambient water Filtered cold water Filtered sparkling water Ice Cubes Models BRAND MODEL PNC TARGET AEG PWE9038 M 942 490 062 EUROPE AEG PWE9038 M 942 490 084 UK Ireland AEG PWE9038 M 942 490 105 Scandinavia Rex Electrolux WID636XE 942 490 061 IT Electrolux EIW60000X 942 490 065 EUROPE Electrolux EIW60000X 942 490 104 Scandinavia Electrolux EIW60002X 942 49...

Page 6: ...y 2 Filter head 3 Water dispense nozzle 4 Glass touch command panel 5 Ice dispense outlet 6 Drip tray 7 CO2 bottle 8 H2O pressure regulator with gauge 9 Filter cartridge 10 Power supply socket 11 Main on off switch 12 H2O inlet 13 H2O drainage 2 3 1 4 5 6 7 8 9 13 12 11 10 ...

Page 7: ...pense capacity 2lt 1 l min Carbonated water dispense capacity 2lt 1 l min Dispense temperature 13 C Water mains pressure water inlet 2 0 bar CO2 pressure 2 5 4 bar Filtration 0 5 micron Filter capacity 3000 litres Ambient temperature conditions range 18 C 32 C Unit dimensions L x P x H mm 594x530xH378 Weight 38 Kg Refrigerant gas R134a 60gr ...

Page 8: ...et B Water drainage C Ice cube tray D Cold water E Carbonated Sparkling water F Ambient water G Water dispense nozzle 1 Cooling coil 2 No return valve 3 Pressure reducer 4 Valve 5 CO2 Cylinder 6 Turbine 7 Electric valve 8 Pump 9 Cartridge filter 10 Carbonizing device ...

Page 9: ...harge electric valve SW1 Microswitch work position SW2 Microswitch discharge position SW3 CO2 pressure switch SW4 Main on off double pole switch L1 L8 Command panel LEDs L9 Light bar P1 Carbonator pump P2 Tank discharge pump C1 Compressor PR1 Ice sensor probe PR2 Dryer filter sensor probe PR3 Flooding probe PR4 Minimum water tank level probe PR5 MAX Carbonator level probe PR6 MIN Carbonator level ...

Page 10: ...ooling unit schema The cooling unit schema is the same in all models of Refreshment Center A B C D E F G H A Compressor B Condenser C Dryer filter D Evaporator E Boiler F Solenoid valve G Capillary tube 1 36x0 30m H Capillary tube 0 55x1 40m ...

Page 11: ...essor works also in reverse cycle Technical data Ref GD30MB D Power 1 12 Hp 220V 50Hz Gas type R134a Resistance AC 25Ω CP 25Ω AP 50Ω A C P Pump Function In hydraulic circuit it pushes the water through the heat exchanger and into the carbonizing device Technical data Ref Acquatec 5873 2K01 V704 Flow 1 3 GPM Bypass 120 PSI Diode measure type 980 mV Inar Lock connector ...

Page 12: ...he ice cubes come off Technical data Ref NEV 2020 Z144 220 240V 50Hz Electric valve Function In general allows the water to go through when the main board tells it to do so Technical data Ref E135KA30 40E 220V 50Hz Electric connectors FASTOM Water plugs for 6mm tube Water tube diameter 6mm Resistance 1 4KΩ Triple electric valve Function Dispenses water when the main board gives it the signal Techn...

Page 13: ...pulses to the main board when water passes by Technical data Ref ELTEK 10155170 220V 50Hz Electric connectors FASTOM Water IN Water OUT 10mm 4l min Tm 90 C 3 5min Tm 25 C 100 ED Resistance 3 7KΩ Gaiser Jet Function Loads CO2 gas into the water thanks to the pressure of the pump Technical data Capacity 0 66l Height 160mm 2 level probes MAX MIN Water connectors For 6mm tube Probe connectors FASTOM ...

Page 14: ...50P1115 012 220V 50Hz Manual temperature setting knob Electric connectors FASTOM Ice tray electric motor Function Turns the ice tray from the charge to the discharge position and the other way round Technical data Ref RAP100 375 rpm 5W Ratio 100 Electric connectors none Resistance 11 7KΩ x 2 ...

Page 15: ... 11 7KΩ x 2 Microswitch Function It gives a signal to the main board when the ice tray arrives to the charge and to the discharge position Technical data Ref 83161338 70507524 Electric connectors FASTOM Resistance none Touch panel board Function Gives a signal to the main board when a button in frontal glass panel is touched Moreover it receives the signal of the main board to switch on the LEDs T...

Page 16: ...the main board that gives it power when someone touch the button on the glass panel Technical data Ref 70507524 DC 12V 3xLED Electric connectors Resistance none Lightbar Function Illuminates the light line in frontal glass panel It illuminates when the light button is touched Technica l data Ref DC 12V xLED Electric connectors Resistance none ...

Page 17: ...e switch Function Feels the pressure of a gas and it gives a signal to the main board when arrived to the programmed value Technical data T 1 5 NA 20 06 Electric connectors FASTOM Resistance none Main board Function Controls all sensors and probes and decides to switch on or off all components plugged to it when its software says so Technical data Ref Power connectors none Resistance 0 82KΩ ...

Page 18: ...ater to the discharge Technical data Ref MJ 750 220 240V 50Hz 7 5W 670l h Hmax 1 65m Power connectors none Resistance CO2 cylinder pressure reducer Function This appliance can use two types of CO2 cylinder CO2 cylinder E290 600g no rechargeable right CO2 cylinder E290 450g rechargeable It must be plugged with an adaptor left ...

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Page 20: ... Light button On Off 8 Exhaust filter led It s possible to enter a special working mode to clean the tubes and nozzles of the appliance This mode is described later in this section Normal startup mode or lack of power startup mode Turn unit on through main on off switch on side of unit The unit will undergo an initialization process which will take approx 4 minutes This preliminary operation will ...

Page 21: ...e base that could have leaked during this operation 9 Position under the water dispense nozzle a container or large cup 10 Turn main switch Wait approx 5 seconds and press light button until sanitizing mode is entered This will be shown in the display as a moving red led through all the buttons During this operation the inside of the unit will be sanitized After this initial cleaning cycle the uni...

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Page 23: ...tus please turn unit off on on touch control panel CO2 bottle led on Carbonated water is disabled CO2 bottle is empty Replace CO2 bottle to restore Carbonated water dispensing Please change CO2 bottle as described in the following chapters Leds ambient water ice blink simultaneously Ice forming bin blocked Turn unit on off through main on off switch on side of unit Leds ambient water cold water ca...

Page 24: ...nse buttons disabled 2 main causes 1 Water present on base of unit Possible leak 2 Water level too high inside water tank Water discharge blocked For the first case switch off and dry the base of the unit For the second case turn unit on off through main switch inside cabinet ...

Page 25: ...ay Pull appliance from cabinet by pulling At this point we have access to the water pressure reducer filter CO2 bottle side We can then apply some adjustments or procedures like Change filter as described in instructions manual Change CO2 bottle or adjust level of carbonation by adjusting the CO2 bottle reducer knob Reducing the water pressure adjusting the manometer knob Start sanitizing procedur...

Page 26: ...ccess to the component compartment placed on the rear side of the machine we need to remove the rear sheet metal panel Remove 6 screws to take off the rear panel Three from one side three from the other side At this point the rear panel is free and can be removed firmly but carefully ...

Page 27: ...onents compressor gas and water valves motors main board pump etc 1 Filter and filter head 2 Water pressure reducer 3 CO2 cylinder 4 On Off water valve 5 Compressor 6 Condenser 7 Water and gas valves 8 Ice bin motor and auger motor 9 Pump 10 Main board 11 Pressure switch 12 Microswitch ...

Page 28: ...the cable that connects the main board case to the control panel Afterwards unplug also the connectors from the bottom side Remove the screw that fixes the main board case to its support At this point it s possible to remove also the main board support that is attached to the water tank by two screws ...

Page 29: ...t water tube from the connector Unplug also the signal and power cables from the water inlet valve pulling gently the connectors Remove both screws that tighten the valve to the support At this point remove the plastic tube by unscrewing the metal wrapper that fixes the tube to the valve Be careful about rests of water inside tubes to avoid flooding the appliance ...

Page 30: ... the connector bolt anticlockwise Remove the black external plastic bolt in order to unplug the plastic drainage connector from the support Next step is to disconnect the drainage tube from the water tank Just pull gently the drainage tube that is connected to the water tank discharge nozzle Finally remove by pulling the little return tube in water tank ...

Page 31: ...plug the two probe connectors and remove the two screws on the top side of the thermostat support To change or remove the pump just remove the 4 screws that tighten the pump to the rear side of the water tank The pump adapter could also be changed Remove the four screws on the top side of the support in order to free the adapter ...

Page 32: ...ntly There aren t screws that fix the pressure switch but a support To remove it just pull the pressure switch This is the motor that turns the auger to dispense the ice cubes It can be changed removing two screws that fix it to the water tank Afterwards pull gently to separate the motor from the auger support Disconnect signal cables from the main board connector The same for the motor that turns...

Page 33: ...er dispense valve do as follows Remove all cables pulling firmly the connectors Then pull the plastic water tubes from the valve making attention to not flood the appliance there could be some water inside the water tubes Pull the valve out from its support ...

Page 34: ...water tank We can see the inside the water tank the ice bin evaporator and the water evaporator There s also the pump the ice tray and the auger that pushes the ice into the ice nozzle The next step give us access to the command panel and to the water dispense valves Remove the plastic cover by unscrewing two screws on the top side of the plastic cover ...

Page 35: ...panel of the plastic cover At this point it s possible to take off the plastic cover The carbonator could be removed just pulling it upwards First unplug all signal cables Opposite we can see the water level probes 1 the auger and auger support 2 and the thermostat probe 3 ...

Page 36: ...ommand panel from its supports To do it just remove the screws 2 2 from the command panel supports Please make attention the command panel could fall if not held properly To remove the light bar first unplug the connectors on both sides Remove the light bar support bolts At this point it s possible to remove the light bar and the light bar support pulling the support ...

Page 37: ... water dispensing nozzle First disconnect plastic tube from the speed fitting pulling the tube while pulling the small red flap With the apposite tool remove the speed fitting from stainless steel tube Remove the four bolts from the water nozzle Now it s possible to replace this component ...

Page 38: ...rews Second cut or remove the wrappers that hold the stainless steel tubes together To free the compressor and condenser support from the base we must remove all 4 screws that fix the support to the base Two screws should be removed from the bottom side and two ones from the upper side of the base When the fridge part is free to take it off we must just pull upwards carefully making attention to n...

Page 39: ...Call technical assistance Motor fan failure Call technical assistance The unit has been on for over 3 hours but no cold water nor ice is available Compressor failure Call technical assistance Brand new appliance Utilize for few days and check carbonation Low CO2 pressure Increase CO2 pressure by rotating knob on CO2 pressure regulator clock wise Low carbonation level Air inside carbonator Dispense...

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