Electrolux HSG Panini, Service Manual

Page 1: ...Service Manual GB 07 2009 HSG Panini Service manual ...

Page 2: ...2 2 50mm 50mm 7 5 190mm ...

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Page 5: ...s of the original manual 07 2009 Short explanation of the appliance 1 List of required instruments for maintenance repair 4 Check list for each intervention on the machine 4 Troubleshooting 5 Error codes 6 How to enter the Program mode 6 Explanation on software settings logigram 7 Settings table 8 Parameters 10 Repair section 20 Exploded View A 1 Explanation of the appliance HSPP tech GB 03 09 Ser...

Page 6: ...s product near water for example near a kitchen sink in a wet basement near a swimming pool or similar locations 12 Do not immerse the appliance the upper heating plate cord or plug in water 13 Keep cord away from heated surfaces 14 Do not let the cord hang over the edge of a table or counter 16 To reduce the risk of fire in the heating cavity I Do not overcook food DO NOT place plastic or other co...

Page 7: ...ches 5 evidence of dropping or abuse c Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connection d Any defective or misadjusted components in the interlock user interface contact surfaces and microwave generation and transmission syste...

Page 8: ... silicon rod Positioning Jig only on demand for Authorized Repair Centres 3 Check list for each intervention on the appliances Important Appliance installation and any maintenance work must be carried out only by specialized personnel authorized by the manufacturer Microwave lea kage must be checked every time you do service to the machine For the safe and efficient use of the appliance it is reco...

Page 9: ...s and close the lid Start the leakage test immediately the detector probe must be at 5cm from the tested part perpendicular to it verify the position of your probe inside the detector In front of the appliance horizontally along the gap between lid and front panel On both sides of the appliance horizontally along the gap between lid and lateral covers On the back of the appliance horizontally alon...

Page 10: ...d simultaneously press buttons 2 and 3 to enter the program mode PRO on the display See the program mode diagram for the details List of settings Temp temperature in C or F trt temperature of the upper heating plate trb temperature of the bottom plate tCYx times corresponding to cycle x 1 2 3 4 S tt total time of the cycle tw time of micro wave during the cycle Action on buttons A enter in the set...

Page 11: ...7 38 Explanation on software settings EU Version U207 ...

Page 12: ...8 38 Explanation on software settings US Version U202 U208 ...

Page 13: ...n 45 Tcy2 tt 1s 5 min 60 tW 0s 5 min 52 Tcy3 tt 1s 5 min 90 tW 0s 5 min 75 Tcy4 tt 1s 5 min 30 tW 0s 5 min 20 Settings Table For US Version U208 Since 09061 Parameters Range Default New Parameters Duty t1 10s 60s 30 t2 1s 30s 12 MF t3 0s 30 s 0 Stby t4 5 min 60 min 60 t5 1 min 10 min 240 t6 10s 3 min 60 Temp trt 150 C 250 C 300 F 482 F 240 C 464 F trb 150 C 280 C 300 F 536 F 233 C 451 F Tcy1 tt 1s...

Page 14: ... 50 tW 0s 5 min 40 Tcy4 tt 1s 5 min 59 tW 0s 5 min 0 Settings Table For EU Version U207 Since 09131 Parameters Range Default New Parameters Duty t1 10s 60s 30 t2 1s 30s 12 MF t3 0s 30 s 10 Stby t4 5 min 60 min 60 t5 1 min 10 min 240 t6 10s 3 min 60 Temp trt 150 C 250 C 300 F 482 F 250 trb 150 C 280 C 300 F 536 F 230 Tcy1 tt 1s 5 min 30 Tw 0s 5 min 20 Tcy2 tt 1s 5 min 40 tW 0s 5 min 30 Tcy3 tt 1s 5...

Page 15: ...g the period T1 in seconds T2 12 with T1 30 ÎT bottom 250 C 482 F T2 11 with T1 30 ÎT bottom 235 C 455 F T2 10 with T1 30 ÎT bottom 220 C 428 F Duty cycle chronogram Management of the temperature of the bottom plate except during the cooking cycle or Std By mode Forcing time Time at the beginning of each cooking cycle during which the resistance of the bottom plate is in forced on time to decrease...

Page 16: ...me of a Std By period in minutes Std By cycle chronogram Temperature regulation of the lower and upper resistances Temperature regulation of the resistance and the lower plate Std By T4 T5 on off Tcy T4 Temp Trb Time where the bottom plate resistance is switched on during T5 in minutes T6 Standard cooking cycle T6 T5 T6 T5 Time before Stby cooking cycle Tcy T4 Temperature regulation of the resista...

Page 17: ...ycle time regulation 1 2 3 and 4 Total time of the cycle in seconds Microwaves time during the cycle total time Tcy cycle chronogram Tcy 1 2 3 4 Tt Tw off mw Tw Tt off resistance on resistance mw OMER SUPPORT 2009 06 ...

Page 18: ...cation in the display KM1 is working by visually checking if the indicator moves from the initial position and the power coming in reconnect the wires or replace the contactor Indicates Error Codes Err1 the bottom probe is well connected reconnect the probe The value of the resistance of the probe is approximately 1 1KOhm at room temperature 1 074 Kohm at 25 C 77 F replace the probe Indicates Erro...

Page 19: ...ical frictions the electromagnet and or the washer are dirty make a proper cleaning if the handle magnets are in place replace the handle the handle pins are blocked try to unblock or replace the handle screw of the washer is tight readjust the latching system cables of the electromagnet and magnetic detectors are connected Connector 10 connect the wires electromagnet is working by a continuity te...

Page 20: ... replace the board Panino doesn t reach the desired core temperature No Error codes the right program was chosen use the right one the programs have the right para meters set the right parameters Indicates Error Codes Err4 or Err5 high voltage wiring from the secondary of transformer are well connected and not damaged reconnect them or replace if damaged the magnetron fuses are working replace the...

Page 21: ... F replace the probe the board contact of connector 4 are supplying the right voltage 208V for US version and 230V for CE version replace the board the probe is well in contact with the glass recondition deblock the spring sys tem that hold the temperature probe Panini is overcooked on the bottom the bottom surface is cleaned no carbon deposits clean it the right program was chosen use the right o...

Page 22: ...rtially or completely sticking to the upper plate the upper plate or the used baking paper is clean clean it the upper plate or the used baking paper is damaged replace the baking paper or if neces sary the total upper plate kit the programs have the right para meters T 250 C set the right parameters see the brief cooking result trouble shooting the load Panino is appropriate to the HSG avoid this...

Page 23: ... are all in place add the missing ones sealing of the choke cover is in good condition reseal where needed choke cover is in place and without damages Replace the choke cover Verify the choke for bendings damages Readjust the strips of the chokes If not possible replace the total lid all the surroundings of the cho ke cover are without damage check for microwave leakage or mechanical influences Re...

Page 24: ...working reconnect the wires of the fan or replace the fan there is enough free clearance on the lateral sides for the coo ling airflow give the clearance according to the installation diagram there is an air sucktion flow on the right lateral side clean the louvers Automatic lid opening doesn t work properly lid doesn t arrive or stay in full open position the lid has a free movement remove the ob...

Page 25: ...ll general safety instructions concerning repairing electrical appliances Make sure to follow all specific safety instruction concerning this appliance see Chapter 1 1 of this manual There are 2 ways to access the internal parts of the appliance by dismounting the bottom plate and by dismounting the back panel of the tilting box In any case do not open the appliance in total i e removing both side...

Page 26: ...h the glass cutting device see list of required tools Remove the front panel items 28 and 30 in the housing explo ded view Remove the electromagnet support Item 33 on the housing exploded view by unscrewing the 2 screws and the 2 nuts Disconnect the 2 wires connected to the resistor Unscrew the 2 nuts of the resistor Remove the resistor through the opened working top glass removed Pay attention no...

Page 27: ...e concerned parts must not be touched and the appliance must not be used for at least 8hours 5 7 REPLACE THE GLASS Switch off and disconnect the machine If the glass is still in one piece Remove the glass Item 1 on the working top exploded view by cutting the silicone seal with the glass cutting device see list of required tools in this manual If the glass is broken Remove the pieces carefully by ...

Page 28: ...24 38 HSPP tech GB 03 09 ADJUST THE SPRINGS ...

Page 29: ...25 38 HSPP tech GB 03 09 ...

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Page 31: ...27 38 5 9 CHANGE THE GAS SPRING ...

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Page 34: ...0D7003 1 micro switch support 4 washers M4 2 screws M4 List of tools necessary to repair Screwdriver with Torx T20 socket Ratchet handle with M 7 socket Screwdriver for M3 Wrench 7mm or socket 7mm Multi meter with a BIP function for continuity and 2 holders Adhesive tape Steel Rule or equivalent ...

Page 35: ...re Time of repairing 30 mn 1 Remove the rear cover Screwdriver with Torx T20 socket 2 Move the machine on the right side 3 Disconnect the micro switch 4 Remove the Micro switch support Ratchet handle with M 7 socket ...

Page 36: ...n is mandatory Screwdriver for M3 and Wrench 7mm or socket 7mm 6 Mount 2 washers M4 on the welded screws of the tilting box 7 Mount the micro switch support The wheel must touch the aluminium axis Mount 2 washers M4 Mount the 2 nuts delivered in the kit Tighten the nuts by hand ...

Page 37: ...1 4 inch between the front of the cover and the top cooking surface 9 connect the multi meter on the micro switch and select the BIP continuity function 10 Adjust the micro by pushing it slowly in direction of the aluminium axis until the BIP stops Tighten the nuts Ratchet handle with M 7 socket ...

Page 38: ...34 38 11 Remove the adhesive tape and check with the multi meter that the Micro switch OFF no beep when the cover Is between the close position and a gap of at least12cm 4 3 4 inch up to 17cm 6 3 4inch ...

Page 39: ...ube Check this with cover in open position in close position Cover closed Cover open 13 connect the multi meter on the micro switch and select the BIP continuity function 14 Close the cover and make pressure on the handle In same time listen and check the multi meter to verify if in this position the micro switch stay open circuit no beep ...

Page 40: ...36 38 15 connect the micro switch 16 Remount the rear cover 17 Test the unit 4 cycles minimum warning made the test only with load Follow the standard procedure of check list after each intervention ...

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Page 42: ...38 38 5 11 WIRES POSITION To don t have disturbance in the cabling respect the position of the wires like on the following picture ...

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Page 44: ...d 1 0D6773 Vetro guarnizione Cristal junta Glasruta tätning 2 Voir S1 Supporto vetro Soporte del cristal Hållare till glasrutan 3 0D6775 Sonda inferiore Sonda inferior Nedre sond 4 0D6776 Ago a becco set x2 Aguja muelle juego x 2 Klämma för fjädern mutterdragarsats x2 5 0D6777 Molla Muelle Fjäder 6 0KQ524 Rondella 7x20x2 set x10 Arandela 7x20x2 juego x 10 Packning 7x20x2 mutterdragarsats x10 7 0D6...

Page 45: ...Vue éclatée S E cavitée Cavity sub assy exploded view Explosionszeichnung Baugruppe Kavität Esploso Sottinsieme cavità Despiece S C cavidad Sprängskiss Monteringsgrupp för håligheten B HSPP FR 03 09 ...

Page 46: ... Gehäuse N Cod N Código Designazione Descripción Beskrivning Ref Kod 20 0D6784 Conchiglia laterale destra Casco lateral derecho Skal höger sida 21 0D6788 Cornice posteriore Banda trasera Bakre överstycke 22 0D6785 Conchiglia laterale sinistra Casco lateral izquierdo Skal vänster sida 23 0D6786 Vite H zoccolo intagliato M6x12 set x10 Tornillo H base dentada M6x12 juego x 10 Skruv H med hake M6x12 m...

Page 47: ...Vue éclatée Carrosserie Casing exploded view Explosionszeichnung Gehäuse Esploso carrozzeria Despiece carrocería Sprängskiss överrede D HSPP FR 06 09 ...

Page 48: ...chlitzschraube M8x16 Edelstahl 10 er Satz 61 Voir S23 Poignée Handle Griff 62 0KQ494 Vis H M6x12 inox jeu x10 Screw H M6x12 stainless steel set x10 Sechskant Edelstahlschraube M6x12 10 er Satz 0D0624 Rondelle CS M6 inox jeu x10 Washer CS M6 stainless steel set x10 U Scheibe CS M6 Edelstahl 10er Satz 63 Voir S24 Porte douille Socket holder Halter Linearführung 64 Voir S25 Verrou upper plate Upper p...

Page 49: ...Vue éclatée Couvercle Cover exploded view Explosionszeichnung Haube F HSPP FR 03 09 ...

Page 50: ...cero juego x 10 Skruv F M8x16 i rostfritt stål mutterdragarsats x10 61 Voir S23 Manico Asa Handtag 62 0KQ494 Vite H M6x12 inox set x10 Tornillo H M6x12 acero juego x 10 Skruv H M6x12 i rostfritt stål mutterdragarsats x10 0D0624 Rondella CS M6 inox set x10 Arandela CS M6 acero x 10 Packning CS M6 i rostfritt stål mutterdragarsats x10 63 Voir S24 Porta bussola Portacasquillo Hållare 64 Voir S25 Pale...

Page 51: ...Esploso coperchio Despiece tapa Sprängskiss lock H HSPP FR 03 09 ...

Page 52: ... Bundmutter mit Verzahnung M5 10 er Satz 95 Voir S34 Bague igus Igus ring igus Ring 96 0D6826 Vis bombée torx M5x10 inox jeu x10 Curved head screw torx M5x10 Halbrund Torxschraube M5x10 stainless steel set x10 Edelstahl 10 er Satz 97 Voir S35 Axe articulation Hinge pin Gelenkachse 98 0D6753 Presse étoupe écrou Cable gland nut Kabelverschraubung Mutter 99 0D6791 Pied jeu x2 Foot set x2 Fuß 2 er Sat...

Page 53: ...Vue éclatée Articulation Hinge exploded view Explosionszeichnung Gelenk J HSPP FR 06 09 ...

Page 54: ...e S34Anello igus Anillo igus Igus ring 96 0D6826 Vite bombata torx M5x10 inox set x10 Tornillo cabeza redondeada Torx M5x10 Rundad Torxskruv M5x10 i rostfritt stål inox juego x 10 mutterdragarsats x10 97 Voir S35 Asse articolazione Eje articulación Rotationsled 98 0D6753 Pressa stoppa dado Prensaestopa tuerca Kabelanslutning mutter 99 0D6791 Piede set x2 Pie juego x 2 Fot mutterdragarsats x2 100 V...

Page 55: ...Esploso articolazione Despiece articulación Sprängskiss Rotation L HSPP FR 06 09 ...

Page 56: ...étron Magnetron Parts list Stückliste Magnetron N Cod N Código Designazione Descripción Beskrivning Ref Kod 110 0D6829 Guaina evacuazione posteriore Funda evacuación trasera Bakre evakuationsrör 111 0D6830 Vite H zoccolo intagliato M5x12set x10 Tornillo H base dentada M5x12 juegox10 Skruv med hake M5x12 mutterdragarsats x10 112 0D5992 Vite lamiera Cx 4 2x9 5 Zn set x10 Tornillo chapa Cx 4 2x9 5 Zn...

Page 57: ...Vue éclatée Magnétron Magnetron exploded view Explosionszeichnung Magnetron Esploso Magnetron Despiece Magnetrón Sprängskiss Magnetron N HSPP FR 03 09 ...

Page 58: ...M6x90 5 er Satz 0D6782 Ecrou HU M6 embase crantée jeu x10 Nut HU M6 notched base set x10 Sechskant Bundmutter mit Verzahnung M6 10 er Satz 144 0D6860 Cordon carte 2 Board cord 2 Kabel 2 Steuerung 145 0D6861 Cordon carte 3 Board cord 3 Kabel 3 Steuerung 146 0D6862 Cordon carte 1 Board cord 1 Kabel 1 Steuerung 147 0D5195 Clip fixation cable jeu x10 Cable fixing clip set x10 Befestigungsring Kabel 10...

Page 59: ...Vue éclatée Electrique Electric exploded view Explosionszeichnung Elektrik P HSPP FR 03 09 ...

Page 60: ...82 Dado HU M6 zoccolo intagliato set x10 Tuerca HU M6 base dentada juego x 10 Mutter HU M6 med gängad botten mutterdragarsats x10 144 0D6860 Cordone scheda 2 Cable tarjeta 2 Sladd till kort 2 145 0D6861 Cordone scheda 3 Cable tarjeta 3 Sladd till kort 3 146 0D6862 Cordone scheda 1 Cable tarjeta 1 Sladd till kort 1 147 0D5195 Clip fissaggio cavo set x10 Clip de fijación de cable juego x 10 Klämma f...

Page 61: ...Esploso elettronica Despiece electricidad Sprängskiss elektronik R HSPP FR 03 09 ...

Page 62: ...FA F FA F Schéma électrique Monophasé 208V 60Hz Electrical wiring diagram single phase 208V 60Hz S HSPP FR 03 09 ...

Page 63: ...Schéma électrique Triphasé 400V 50Hz Electrical wiring diagram Three phase 400V 50Hz T HSPP FR 03 09 ...

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