Electrolux IC44819FFS, Installation Manual

Page 1: ...051020xx GB 20 17 Installation manual Feeder Ironer Folder Stacker IC44819FFS IC44825FFS IC44832FFS Translated from french ...

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Page 3: ...Putting into service Working place lighting 1 7 Supplies 1 7 Unpacking 1 7 Remove of the transport locks fitted 2 7 Installation 4 7 Mechanical installation 5 7 Electrical connection 7 7 Steam connection 13 7 Gas connection 15 7 Connection of the evacuation system 23 7 Connection of the stacker 28 7 Compressed air connection 29 7 Operating inspection Direction of the rotation checking 1 8 Appendic...

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Page 5: ...Our machine packing complies with the provisions of rule 98 639 dated July 20th 1998 regarding environmental demands For additional information do not hesitate to consult our environmental department Scrapping of machine When the machine is no longer to be used it must be submitted to a recycling facility for destruction The majority of the components in the machine can be reused but it also conta...

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Page 7: ...anisms inside the machine which can be dangerous The protective housing must be in place during use This symbol warns the user of the presence of high temperatures which could cause severe burns Some surfaces can reach close to 200 C 392 F Explanation of graphic symbols Preliminary instructions Before any use it is compulsory to read the instruction handbook Users must have learnt how the machine ...

Page 8: ...N This machine should be installed in conformance to the health and safety regulations and only used in a sufficiently aerated area Check the instructions before installing or using the machine Disconnect all sources of energy and let the ironing cylinder cool down before any intervention on the machine The high temperature of the ironing cylinder may cause serious burns avoid touching the hot sur...

Page 9: ...f Interlock the main isolating switch with a padlock Close the steam inlet valves If you detect gas smells turn off the gas open the windows do not activate any switch and warn the maintenance service The warranty might be cancelled if these instructions are not complied with 2 Preliminary instructions CAUTION For your own safety it is prohibited and dangerous to solder the ironing cylinder If a l...

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Page 11: ... gas steam compressed air to stop and lock their handle with a padlock Open the fixed protectors casings doors with the key provided or a special tool Close and carefully lock the fixed protectors Unlock the stop valves and the main switch Do the maintenance A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below If you wish ...

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Page 13: ...hich bear weight of the machine 2 Lifting with a fork lift truck This can be carried out from the front or back and at the centre of the machine using forks with minimum length of 1 50 m 59 only with the pallet If necessary set the adjustment feet of the machine in such as way as to allow the forks of the stacker truck to make contact correctly CAUTION You should never handle the machine in its lo...

Page 14: ...1504 2 4 D1583 4 m Notice Date Page 05102004 INSTALLATION MANUAL 4 Handling ...

Page 15: ...dling straps minimum capacity 500 daN able to support the weight of the stacker The stacker can also be wheeled over a smooth flat surface using its 4 wheels 3 Moving along the ground The machine frame is made up of two parallel spars making ground moving possible by means of rollers grinding tracks or a trolley The two handling angles B can be used to lift the machine using hydraulic jacks or pol...

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Page 17: ...ht Packing Pallet dimensions in mm Size A Size B Size C Dryer ironer Type 4819 Dryer ironer Type 4825 Dryer ironer Type 4832 Crate dimensions in mm Size A Size B Size C Dryer ironer Type 4819 Dryer ironer Type 4825 Dryer ironer Type 4832 Weight Weight in kg machine palett Gas Electric Steam Dryer ironer Type 4819 Dryer ironer Type 4825 Dryer ironer Type 4832 Stacker Weight in kg 175 stacker 345 st...

Page 18: ... 140 140 Ø 60 190 40 35 40 40 A 500 K K G G F L L J J I H H I 1090 90 1820 500 950 1030 1010 950 1590 415 225 535 550 630 300 675 110 Notice Date Page 05102004 INSTALLATION MANUAL 6 Technical characteristics Top view Right view Front view ...

Page 19: ...e working width Ironing speed mini maxi Heating surface Gas Electric heating Steam heating Capacity max water evaporation with 50 residual moisture and 100 cylinder utilization according to ISO 9398 1 Gas heating Dubixium Electric heating Dubixium Steam heating Ironer net weight Gas heating Dubixium Electric heating Dubixium Steam heating Stacker net weight Ironer floor area Stacker floor area Con...

Page 20: ... of energetic performances gas heating only The global output hg of the gas heated ironer is determinated according to a standardised method and shall not be lower than 50 This output minimal level is indicated on the machine s marking by the symbol Beyond the output minimal level hereabove specified a label of energetic performance is given to the machine according to its global output hg and acc...

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Page 22: ...f accessories provided with each machine operating handbook installation manual electrical drawing poster 2 keys for frames Check that no damage has been caused during transport Unpacking You should have found an instruction handbook and keys to open the machine casings in the machine Depending on its destination the dryer is delivered bare or may be placed on a transport pallet and or packed with...

Page 23: ...crews of the transportation bridles A Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine Nota Never handling the machine without the transportation bridles Transport angles Screw off the screws to remove the red transport angles B with a key CAUTION Do not remove this screws Keep this angles to eventually lift th...

Page 24: ...e eventually the screws and the linen collector to have a better access Open the flap into its position fig 2 Screw the two B screws inside the lateral boxes to maintain the flap by each side fig 2 Proceed in reverse order in case of transport of the machine Setting of flap CAUTION Before putting the machine into service it is compulsory to set the flap of the linen collector Linen collector ...

Page 25: ...supported Control the horizontal level using a water level placed on the machine s sole Place the dryer so that it is easy for the user and the service technician to do their work Leave at least 1 m 40 according to the recommendation in standard EN 60204 between the machine a wall or any other machine at the sides However note that if you can it is recommended that you should leave sufficient spac...

Page 26: ... is compulsory Levelling the machine Adjust the nuts with a spanner and adjust the dryer ironer so that it is horizontal and that its four stands are perfectly vertical Check with a spirit level placed on the sole plate for the longitudinal direction and the machine top cover for the transverse direction see sketch The maximum stand height adjustment is 80 mm 3 Tighten the lock nuts after adjustme...

Page 27: ...The rollers located between the drive disk and the cylinder in the right hand unit must not rotate continuously while the machine is operating This check must be carried out once a month If the rollers rotate permanently you must call the technician to adjust the plate to avoid me chanical wear on the cylinder ...

Page 28: ...trical voltage is correct and that the power of your supply is sufficient before connecting the machine The use of power electronics variator or filter for example may lead to unexperted release of breakers with 30 mA differential current device To avoid these untimely activations you ought to use differential protecting systems with residual current only having a high level of immunity as regards...

Page 29: ...ipole circuit breaker or fuses protector in the laundry main cabinet Connect the power supply cable on the machine main switch Connect the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch check operation see chapter no 8 Pass the power supply cable of the machine trough the stuffing box on the top of the machine ...

Page 30: ...ontrol circuit power supply T2 The tension of the control circuit delivered by the power supply must be 24 volts dc The supply tension for your machine is normally of 230 400 volts between phases this tension can however be different The potentiometer allows to adjust the tension Tension adjustment 7 Installation ...

Page 31: ...bles below Table 1 in accordance with EN Standard 60204 1 Values given for Cable with copper conductors Cable with PVC insulation for other insulants see Table 3 Ambient temperature 40 C max for others see Table 2 Three phase cable under load without including starting currents BT C E cable layout Maximum Admissible Current Cable section Seated in Cable Duct Wall Cable or Cable Trough Fixing Tray ...

Page 32: ...ent correction factors Other correction factors may also be applied consult the cable manufacturers Calculation Example The machine has a rated current of 60 A The ambient temperature is 45 C Table 2 gives a correction factor of 0 91 Rubber cable insulant Table 3 gives a correction factor of 0 92 The cable is fixed directly to the wall Column C with 2 cables side by side Table 4 gives a correction...

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Page 34: ...ustomer must install a safety valve if the boiler used operates at a pressure over the acceptable vapour of 1000 kPa maxi 10 bar Condensate connection DN 10 3 8 BSP The customer must install a steam trap with float closed and incondensibles drainage device example Sarco ref FT10C G 3 4 PN 25 or Gestra ref UNA15 h G 3 4 PN 25 a by pass a non return valve and a manual closing valve lockable in off p...

Page 35: ... protected The drainage connector of the safety valve must absolutely be connected to the outside of the building and out of reach of human interference on the roof for example In the event of excess pressure the exhaust outlet from the valve can be dangerous due to the pressure and high temperature of the steam Condensate connection Note After around 10 metres the pressure loss in the condensate ...

Page 36: ...fied personnel only Gas supply DN 20 3 4 BSP The customer must install a filter and a manual stop valve on the supply side of the machine if natural gas is used For butane or propane the customer must install a filter a manual closing valve and a pressure reducer Connect the installation at the back of the machin Gas connection Air filter Injectors Service tank Venturis Gas burner Gas inlet ...

Page 37: ...tly behind a gas bottle it is vital that a pressure reducing valve be added as close as possible to the machine If the gas inlet pressure P1 is identical to the nominal pressure of the machine P2 it is possible to insert a reservoir as close as possible to the machine in order to protect against any falls in pressure when the machine starts up 7 Installation ...

Page 38: ... machine the heating of the machine being on Changing to a gas in the same family type H or L Adjust the gas outlet pressure see correspondence in the tables Changing to a gas in a different family from type H or L to butane or propane Change the 3 injectors with joints see correspondence in the tables Unscrew the fixing screws V and remove the adjusting head J as well as its cork T keep these par...

Page 39: ...d remove the binding screw from the pressure tapping F and connect the manometer tube 2 The electricity supply must be energized otherwise gas will not be supplied to the burner 3 Open and check the gas inlet main burner using the manometer on the pressure tapping F 4 Remove pressure regulator cap D 5 Using a screwdriver slowly turn the adjustment screw until the required pressure P is indicated o...

Page 40: ...ype G25 E natural gas with high and low calorif c value type G20 LL natural gas with low calorif c value type G25 Esi natural gas with high and low calorif c value with adjustment type G20 B butane gas type G30 P propane gas type G31 B P butane and propane gas type G30 and G31 3 butane propane gas with couple of pressure 30 37 type G30 and G31 7 Installation Country Category Gas Press mbar Qn Hi n...

Page 41: ...0 97 39 4 13 2L 2ESI G25 25 29 25 MJ m 3 30 133 39 4 80 3 G30 G31 28 30 37 45 65 MJ kg 46 34 MJ kg 1 85 1 85 39 39 3 07 3 03 3 P G31 50 46 34 MJ kg 1 70 39 3 03 For Belgium no work is allowed between G20 and G25 TABLE OF CORRESPONDENCES Ironer 2 5 m Categorie index Type of gas Working supply pressure in mbar Hi Ø of injectors in mm Pressure at injectors in mm H2 O Heat emission Qn in kW Hi Consump...

Page 42: ...gas leak 3 Eliminate this leak Check out Before leaving put the appliance into operation and allow to run a complete cycle Watch to ensure that all burner system components function correctly 7 Installation TABLE OF CORRESPONDENCES Ironer 3 2 m Categorie index Type of gas Working supply pressure in mbar Hi Ø of injectors in mm Pressure at injectors in mm H2 O Heat emission Qn in kW Hi Consumption ...

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Page 44: ...The free section of the air inlet must be 5 times greater than the section of the evacuation pipe Do not forget to allow for the fact that grills often occupy half the total area of the free air opening Evacuation duct It is recommended that a separate smooth walled evacuation duct should be connected to each dryer providing the least possible resistance to air Check that the shaft flow is at leas...

Page 45: ...110 C 212 C For gas heating the required combustion fresh air supply should be not less than 2 m h 1 17 cfm per kW either 78 m h 46 cfm for a 1 90 m 75 machine or 104 m h 61 cfm for a 2 50 m 98 machine or 130 m h 77 cfm for a 3 20 m 126 machine Values of the adjustment of safety pressure switch either 147 Pa 15 mmH2 O for a 1 90 m 75 machine or 88 Pa 9 mmH2 O for a 2 50 m 98 machine or 49 Pa 5 mmH...

Page 46: ...0408 25 7 D1084 Notice Date Page 05102004 INSTALLATION MANUAL The duct must lead to the outside and must be fitted with protection against the weather and foreign bodies 7 Installation ...

Page 47: ...to pass forwards The simplified figure below shows the principle on which the evacuation duct shape is designed Number of ironers D1 D2 D3 D4 Outlet diameter of the exhaust pipe in mm 160 225 315 450 Ventilation aperture required section 2 dm 4 dm 8 dm 16 dm The indicated evacuation diameter is the dryer outlet diameter Cross sections of ducts between dryers and the outside of the building must be...

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Page 49: ... of the stacker Place the stacker on the right side of the dryer ironer and centre it with the finger in the slit of the machine Lock the stacker in position with the clamping pads Plug the feeding and control socket of the stacker fig 3 pull on the socket fig 1 pull down the locking latches fig 2 IC448 Stacker ...

Page 50: ...in diameter than the coupling diameter DN 8 for example in this case put a 6 8 8 10 adapter Advised pressure 550 700 kPa 5 5 7 bar 80 102 psi Minimum pressure 550 kPa 5 5 bar 80 psi Maximum pressure 700 kPa 7 bar 102 psi Consumption 280 l h Compressed air Air compressor Some machines are supplied with an integrated air compressor At first start it is necessary to turn off the compressor manometer ...

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Page 52: ...lectrical cabinet before checking the fan s rotation direction WARNING Always make sure that the fan is rotating in the right direction The fan must rotate in the direction shown on the arrow glued inside the right compartment see illustration 8 Operating inspection CAUTION Check in the MACHINE CONFIGURATION sub menu of the ADVANCED SETTINGS menu that the Mains frequency parameter is correctly set...

Page 53: ...ed transmission shaft and it is important that the direction of rotation is correct otherwise there is a danger that certain mechanical parts might suffer damage The verification of direction of rotation of the fan allows to eliminate this risk Check again the direction of the rotation of the fan then replace the hose and its collar If it is rotating in the wrong direction invert two of the three ...

Page 54: ...orine or oxygen Bleaching allowed only oxygen Do not bleach Dry or water The circle symbolizes dry or cleaning water cleaning Normal dry cleaning with perchlo roethyl solvent of hydrocarb Mild dry cleaning with perchlo roethyl solvent of hydrocarb Normal dry cleaning with solvent of hydrocarb Mild dry cleaning with solvent of hydrocarb Do not dry clean Normal water cleaning Mild water cleaning Ver...

Page 55: ... or l 1 gal 277 41 cu in gallon U S A 1 gal 3 785 33 dm3 or l 1 gal 231 cu in horse power 1 HP 0 745 7 kW 1 HP 1 013 9 ch inch 1 in 25 4 mm joule 1 J 0 000 277 8 Wh 1 J 0 238 92 cal kilogramme 1 kg 2 205 62 lb kg cm2 1 kg cm 98 066 5 Pa 1 kg cm 0 980 665 bar 1 kg cm 10 000 mm H2 O 1 kg cm 735 557 6 mm Hg pound 1 lb 453 592 37 g meter 1 m 1 093 61 yd 1 m 3 280 83 ft 1 m 39 37 in cubic meter 1 m 1 0...

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