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18

MAINTENANCE

01964

LUBRICATION CHART

➀ 

Spindle      

    Zerk 

Front Wheel  

   Bearing 
   Zerk

➀ 

General Purpose Grease

➁ 

REFER TO Maintenance  “ENGINE” SECTION

IMPORTANT:

  Do not oil or grease the 

pivot points which have special nylon 
bearings.  Viscous lu bri cants will attract 
dust and dirt that will short en the life of the 
self-lu bri cat ing bearings.  If you feel they 
must be lu bri cat ed, use only a dry, pow-
 dered graphite type lu bri cant spar ing ly.

Front Wheel  

   Bearing Zerk

Engine

GENERAL RECOMMENDATIONS

The warranty on this tractor does not 
cover items that have been subjected to 
operator abuse or negligence.  To receive 
full value from the warranty, operator 
must main tain tractor as instructed in this 
manual.
Some adjustments will need to be made 
periodically to properly maintain your 
tractor.
At least once a season, check to see if 
you should make any of the adjustments 
described in the Service and Adjustments 
section of this manual.
•   At least once a year you should replace 

the spark plug, clean or replace air fi lter, 
and check blades and belts for wear.  
A new spark plug and clean air fi lter 
assure proper air-fuel mixture and help 
your engine run better and last longer. 

BEFORE EACH USE

1.   Check engine oil level.
2.   Check brake operation.
3.   Check tire pressure.
4.   Check operator presence and 
      ROS systems for proper op er a tion.
5.   Check for loose fasteners.

➀ 

Spindle      

Zerk 

BEFORE

EACH

USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY

8 HOURS

EVERY

25

HOURS

EVERY

50

HOURS

EVERY

100

HOURS

EVERY

SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE

STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and
ROS Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling
Check V-Belts

Replace Fuel Filter

3

2

2

2

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1

,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tr

actore

.R

OS
.e

For Parts Call K&T 606-678-9623 or 606-561-4983

www.mymowerparts.com

Summary of Contents for SP185H42LT

Page 1: ...ice contact our authorized distributor call 1 800 849 1297 For Technical Assistance call 1 800 829 5886 195513 11 11 04 RD PRINTED IN U S A Assembly Operation Maintenance Service and Adjustments Storage Troubleshooting For Parts Call K T 606 678 9623 or 606 561 4983 www mymowerparts com ...

Page 2: ...rship After ninety 90 days we will exchange the Bat tery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished 4 The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase 5 This Warranty applies only to ...

Page 3: ...ve are involved in a large percentage of riding mower re lated injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommen dation for wheel weights or counter weights Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and burn...

Page 4: ... respon sible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another r...

Page 5: ...a caution when servicing them Check brake operation frequently Ad just and service as required Maintain or replace safety and instruc tion labels as necessary Be sure the area is clear of bystand ers before operating Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never carry child...

Page 6: ...you to assemble and maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in main taining caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal combustion engine and should not be used on ...

Page 7: ...ing Wheel Adapter Steering Wheel Insert Seat 1 Knob 1 Washer 17 32 x 1 3 16 x 12 Gauge Keys 2 Keys Slope Sheet 1 Oil Drain Tube For Future Use 1 Hex Bolt 5 16 18 x 4 1 5 16 Lock Washer Steering Extension Shaft For Parts Call K T 606 678 9623 or 606 561 4983 www mymowerparts com ...

Page 8: ...the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan 4 Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor 5 Pivot seat and pan forward and as semble adjustment knob and flat washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 0 2 8 2 3 Lower Steer...

Page 9: ... Roll tractor forward off skid 5 Remove banding holding deflector shield up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read un derstand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and ob...

Page 10: ... and tight ened securely All tires are properly inflated For ship ping purposes the tires were overin flated at the factory Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Check wiring See that all connection...

Page 11: ...symbol is used to identify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when...

Page 12: ...ts the speed and direction of tractor IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CHOKE CONTROL Used for starting and controlling engine speed FREEWHEEL CONTROL Disengagages trans...

Page 13: ...itions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor com pletely as described above before leaving the operator s position TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the motion control l...

Page 14: ...ADJUST MOWER CUTTING HEIGHT in this section of manual 2 With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in ap propriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely 3 Repeat for opposite side installing gauge wheel in same adjustment hole REVERSE OPERATION SYSTEM ROS Your tractor is ...

Page 15: ...smission by placing freewheel control in freewheeling position Freewheel control is located at the rear drawbar of tractor 1 Raise attachment lift to highest posi tion with attachment lift control 2 Pull freewheel control out and down into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To re engage transmission reverse above procedur...

Page 16: ...ank filler neck Do not overfill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness CAUTION Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame...

Page 17: ...ake and let the clutch brake slowly return to operating position 3 Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments can also be used dur ing the engine warm up period after the transmission has been warmed up NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted...

Page 18: ...eck engine oil level 2 Check brake operation 3 Check tire pressure 4 Check operator presence and ROS systems for proper operation 5 Check for loose fasteners Spindle Zerk BEFORE EACH USE T R A C T 0 R Inspect Muffler Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil with oil filter Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Che...

Page 19: ...y cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM ROS Be sure operator presence and reverse operation systems are working properly If your tractor does not function as de scribed repair the prob...

Page 20: ...aterials To prevent damage to seals do not use com pressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle Should the trans axle ever leak or require servicing contact our authorized service center department BATTERY Your tractor has a battery charging system which is...

Page 21: ...osition in fuel line with arrow pointing towards carbu retor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gaso line Clamp 00667 Clamp Fuel Filter CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with auto motive type wax We do not...

Page 22: ...bracket 6 Disconnect anti sway bar from chassis bracket by removing retainer spring 7 Disconnect suspension arms from rear deck brackets by removing retainer springs 8 Disconnect front links from deck by removing retainer springs 9 Raise lift lever to raise suspension arms Slide mower out from under trac tor Deflector Shield Clutch Spring Small Retainer Spring Flat Washer 02696 IMPORTANT If an att...

Page 23: ... than the rear when the mower is in its highest position Check adjustment on right side of trac tor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen n...

Page 24: ...nce as stated above Readjust if necessary If stopping distance is still greater than five 5 feet in highest gear further maintenance is necessary Replace brake pads or contact our authorized service center department 02314 Mandrel Pulley Mandrel Pulley Idler Pulleys TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide...

Page 25: ...NG WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steer ing wheel and reassemble with crossbars horizontal Tighten securely TO REMOVE WHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheels have a square key Do not lose 3 Repair tire and reassemble ...

Page 26: ... adjustment should not be nec essary Check adjustment as described below before loosening cable If adjust ment is necessary see eingine manual TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be nec essary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor des need adjustment see ...

Page 27: ...parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the en gine and letting it run until the fuel lines and carburetor are empty Never use...

Page 28: ...ction 8 Engine valves out of 8 Contact our authorized adjustment service center department Engine will not 1 Brake pedal not depressed 1 Depress brake pedal turn over 2 Attachment clutch is engaged 2 Disengage attachment clutch 3 Weak or dead battery 3 Recharge or replace battery 4 Blown fuse 4 Replace fuse 5 Corroded battery terminals 5 Clean battery terminals 6 Loose or damaged wiring 6 Check al...

Page 29: ... mandrel 2 Contact our authorized service center department 3 Loose damaged part s 3 Tighten loose part s Replace damaged parts Engine dies when 1 Reverse operation system 1 Turn ignition key to tractor is shifted ROS is not ON while ROS ON position into reverse mower or other attachment See Operation section is engaged Engine continues 1 Faulty operator safety 1 Check wiring switches and to run w...

Page 30: ...holes from buildup of grass open vent holes leaves and trash around mandrels Headlight s not 1 Switch is OFF 1 Turn switch ON working 2 Bulb s or lamp s burned out 2 Replace bulb s or lamp s if so equipped 3 Faulty light switch 3 Check replace light switch 4 Loose or damaged wiring 4 Check wiring and connections 5 Blown fuse 5 Replace fuse Battery will not 1 Bad battery cell s 1 Replace battery ch...

Page 31: ...slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope you want to measure 4 Compare the ...

Page 32: ...t may be necessary during the life of your unit For Parts and service contact our authorized distributor call 1 800 849 1297 For replacement parts have available the following information a Model Number Manufacturer s I D Number b Description of part For Technical Assistance call 1 800 829 5886 For Parts Call K T 606 678 9623 or 606 561 4983 www mymowerparts com ...

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