Electrolux WHB5 500H, Installation Manual

Page 1: ...Installation manual Washer extractors WHB5 500H Clean room original instructions 05201135CR EN ...

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Page 3: ...rtition 24 11 Mechanical installation 25 11 1 Unpacking 25 11 2 Installation 25 11 3 Installing the shock absorber runners 26 11 4 Instructions for securing the machine on the ground 26 12 Remove of the transport locks fitted 28 13 Drain connection 29 14 Waters connections 30 15 Liquid detergents connection 31 15 1 Connection scheme of liquid detergents 32 15 2 Electrical liquid detergents connect...

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Page 5: ... to install the machine put in the drum please follow these actions 1 connect compressed air 2 Remove the side housing cabinet 3 Press with a screwdriver on D3B see picture below 4 Open the loading door 5 Open the drum doors with precautions maintain the 2 doors 6 Get the package and instructions ...

Page 6: ...e operator must see that the ma chine is disconnected that the plug is removed and remains removed from any point to which he has access If this is not possible due to the construction or installation of the machine a disconnection with a locking system in the isolated position shall be provided In accordance with the wiring rules mount a multi pole switch prior to the machine to facilitate instal...

Page 7: ... of experience and knowledge unless they have been giv en supervision or instruction concerning use of the appliance by a person responsible for their safety and understand the hazards in volved Children should be supervised to ensure that they do not play with the appliance IMPORTANT The identification plate is located on the right side IMPORTANT Make sure note to over load the machine Maximum ma...

Page 8: ...rd kept for the electric part is the IN 60204 CAUTION With AIDO Automatic Inner Door Opening option Take care of the disc of the opening system above your head Risk of cutting with the edge of the disc Take care also of the locking system on your side risk of cutting with the edge of the plate CAUTION When you put your hands into the drum take care of the edge of the outer drum doors on yours side...

Page 9: ... of drum doors and tank doors during oil dehydration This is particularly important for your safety and that of others The consequence is an immediate cancellation of the warranty THINK OF THE ENVIRONMENT The use and handling of chemical products such as detergent chlor ine acids descaling agents etc may create hazards for health and en vironment the following precautions should be taken Do not br...

Page 10: ... cause burns In case of important spillage wear a protecting mask gloves and eye protectors Handle with care Consult the use and first aid advice on the packings Do not dispose pure products in the environment 1 1 Symbols Caution Caution presence of dangerous current Read the instructions before using the machine 1 2 Personal protection equipment Given below is a summary table of the Personal Prot...

Page 11: ...y cleaning O X X O Maintenance O X O Dismantling O X O Scrapping O X O Legend X PPE required O PPE available or to be used if necessary Normal use Safety footwear must be defined for a use on a wet floor And use glasses and gloves to manipulate chemical products 1 3 Preliminary instructions WARNING Risk of jamming when opening the lower door for unloading WARNING Risk of jamming with trolley and l...

Page 12: ...day In application of the Law of 15 July 1975 and the decrees of 01 April and 13 July 1994 on the disposal of industrial and commercial packing waste All owners of packing waste producing a weekly volume below 1100 litres can for ward these to the local collection and treatment department If exceeding this volume the owners of packing waste will ensure their valuation by reuse recycling or any oth...

Page 13: ... padlock in one of the three holes provided for this purpose Close the stop valves for the other supplies steam gas thermal fluid com pressed air to stop and lock their handle with a padlock Open the fixed protectors casings doors with the key provided or a special tool Do the maintenance Close and carefully lock the fixed protectors Unlock the stop valves and the main switch ...

Page 14: ... a fork lift truck Warning You should never handle the machine in its longitudinal side any other than shown on the drawing below with a fork lift truck Important risk of parts deterioration for those fixed under the machine This can be carried out from the front or back at the centre of the machine 4 2 Lifting with handlings straps Lifting in that case can only be done with handling straps minimu...

Page 15: ...hine Caution In order to avoid any bending of casings you should never climb and stand on top of the machine 5 Packing Weight 5 1 Packing Packing dimensions in mm in Size A Size B Size C Washer extractor type WH5500H 1570 61 81 1520 59 85 1980 77 95 Washer extractor type WHB5500H 1570 61 81 1520 59 85 1980 77 95 ...

Page 16: ...20 920 Drum length mm 800 800 Drum volume litre 500 500 Opening inner drum doors LxH mm 670x470 670x470 Opening outer drum door LxH mm 645x738 645x738 G factor max 350 350 Specific load 1 10 kg 50 50 Floor area m 1 63 1 63 Max unbalance kg 6 5 6 5 Net weight kg x 1170 Weight loaded high level daN 300 300 Water volume washing low level l 125 125 Water volume washing high level l 250 250 Heat loss 3...

Page 17: ... less than 50 less than 50 Functioning limits for steam valve kPa 100 600 100 600 Steam instantaneous flow rate at 600 kPa kg h 24 5 24 5 Steam consumption for a normal cycle ISO 93 98 4 standard type C kg at 600 kPa 24 5 24 5 Steam consumption for a normal cycle ISO 93 98 4 standard type C kg at 50 kPa 21 4 21 4 Indirect steam Units WH5500H WHB5500H Thermic fluid inlet or indirect steam heating m...

Page 18: ...18 Installation manual Rated electric power electric heating kW 38 5 38 5 Rated electric power steam heating indirect steam heating kW 8 4 8 4 ...

Page 19: ...eating kWh 10 7 10 7 Electric consumption for a standardized cycle steam heating kWh 1 2 1 2 Floor load Units WH5500H WHB5500H Frequency of the dynamic force Hz 13 75 13 75 Max transmitted floor load daN 1808 75 1808 75 Max pressure transmitted to floor kPa 11 77 11 77 Compressed air Units WH5500H WHB5500H Compressed air inlet mm 6 8 6 8 Min max compress air pressure bar 4 5 6 4 5 6 Consumption l ...

Page 20: ... U V W X Y Z 160 840 670 635 650 1560 85 270 860 2330 Front view Left view 1 Control panel 10 2 Loading door 11 Air vent connection 3 Unloading door 12 Electrical connection 4 13 Compressed air inlet 5 Cold hard water inlet 14 Main switch 6 15 Electric cable 7 16 8 Steam connection 17 Rubber plate 9 Drain connection 18 Waste water collector ...

Page 21: ...Installation manual 21 Back view Right view Drain connection Top view ...

Page 22: ... U V W X Y Z 160 840 670 635 650 1560 85 270 860 2310 Front view Left view 1 Control panel 10 2 Loading door 11 Air vent connection 3 Not used 12 Electrical connection 4 13 Compressed air inlet 5 Cold hard water inlet 14 Main switch 6 15 Electric cable 7 16 8 Steam connection 17 Rubber plate 9 Drain connection 18 Waste water collector ...

Page 23: ...d power level at extraction and during washing are accord ing to the table Washing dB A 64 Extraction dB A 83 8 Working place lighting The lighting should be designed so as to avoid eye strain for the operator it should be uniform without any glare and should be sufficient to detect any hazards The average lighting value on the working place recommended by the clothing industry for inspecting line...

Page 24: ...e explanation for the setting 2 Accessories delivered with each steam heating machine 1 steam electrovalve 1 steam flexible 1 steam filter 1 pipe union 3 Accessories delivered with each gas heating machine 4 meters blue flexible pipes 2 pipes 125 mm 5 length 500 mm 20 to be connect at the chimney 1 T square pipe 125 mm 5 and an anti bursting chimney regulator to be connected over the gas exchanger...

Page 25: ...ransport pallet and or packed with plastic film In some cases it may be delivered in a crate or in maritime packing wood box 11 1 Unpacking Take off the plastic film or remove the machine from his transport pallet Please refer to the handling chapter in this instruction handbook for a description of handling operations Important Check that no damage has been caused during transport 11 2 Installati...

Page 26: ...he runner inside of the base plates Commissioning the machine Time before commissioning the machine each support point must be embedded by being crushed in by the run ner s upper layer and the lower layer must have been pushed into the porosity in the ground The crushing time is 2 hours at an ambient temperature of 18 C Warning Electrical safety device As rubber is a very good electric insulating ...

Page 27: ...91 mm 720 mm 1145 mm Mark out the drill holes for the securing dowels and drill them so as to insert the 4 dowels they will secure the ma chine to the floor Put the machine in position and secure it with the dowels without tighten Bolsters P Water level N Fixing dowels C ...

Page 28: ...ing dowels C and drill the holes for fixing of flanges holes 12 mm 1 2 depth 80 mm 3 Put the dowels in the flanges position the flanges and screw 12Remove of the transport locks fitted Important Before putting the machine into service it is compulsory to remove the 4 transport locks fitted To do so remove the front and rear casings then the fixing screws of the transportation bridles B Keep the tr...

Page 29: ...F It should be connected to the waste water general network in accordance with local codes and regulations Adapt and connect the machine s exhaust sleeve to the waste waters collector rubber bend and connection nozzle are supplied in the machine with collars Drawing of drain connection to waste waters collector 1 Connect the hose B to the connect nozzle C 2 Seal and fix the nozzle C using 2 screws...

Page 30: ...lities regulations when fitting nonreturn valves A screen at the entrance to the machine filter should be necessarily mounted it must have a mesh size of 0 3 mm Any malfunction of water solenoid or water pneumatic valves due to a absence or a poor maintenance of the filters will not be taken under warranty The following values apply to water pressure Water supply pressure 50 kPa 7 25 psi mini Wate...

Page 31: ... BSP provided by customer E Water filter provided F Male nipple DN 20 BSP provided G Flexible pipe DN 20 BSP provided 15Liquid detergents connection Caution Liquid detergents are particularly aggressive We advise you to use only products with pH lower than 9 in order to avoid the machine s rubbers from being attacked Dilute imperatively all of your detergents before letting them flow into the mach...

Page 32: ...nning of detergents must be independent from the running of the machine The control information of detergents must imperatively be relayed It is imperative to use armoured wires for every connection in the electrical box 15 1 Connection scheme of liquid detergents We advise you to use one of the two systems shown hereby to connect your liquid detergents Single inlet dose controller with a compulso...

Page 33: ...etention tank d2032 15 2 Electrical liquid detergents connection Electrical installation must be carried out by an authorized personnel The A8 output relay card allows to connect from 1 to 16 electrovalves of liquid detergents The card is situated in the electric box Carry the connection cables by the partition crossing and the cable through of the machine To connect the wires on the J802 terminal...

Page 34: ... box supplies The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance Hereunder values apply to the steam pressure Recommended pressure 300 at 600 kPa 3 at 6 kg cm 43 5 at 87 psi Limiting of values mini 100 kPa 1 kg cm 14 5 psi maxi 600 kPa 6 kg cm 87psi Connection size DN 20 BSP Assemble the set U P M V G F Y between the machine and steam pipi...

Page 35: ...rum opens on the top of the machine Connect the connection bellow 60 to this opening Connect the air vent to the outside of the laundry in accordance with the legislation The air vent should resist to 100 C 212 F temperature and allow the condenses to return to the machine ...

Page 36: ...e unbalance Neither the voltage of the negative sequence component nor the voltage of the zero sequence component in three phase supplies shall exceed 2 of the positive sequence component Voltage interruption Supply interrupted or at zero voltage for not more than 3 ms at any random time in the supply cycle There shall be more than 1 second between successive interruptions Voltage dips Voltage dip...

Page 37: ...mm 16 5 A 21 A 22 A 3 x 4mm 23 A 28 A 30 A 3 x 6 mm 29 A 36 A 37 A 3 x 10 mm 40 A 50 A 52 A 3 x 16 mm 53 A 66 A 70 A 3 x 25 mm 67 A 84 A 88 A 3 x 35 mm 83 A 104 A 114 3 x 50 mm 123 A 123 A 3 x 70 mm 155 A 155 A Table 2 correction factors for different ambient temperatures Ambient temperature Correction factor 30 C 1 15 35 C 1 08 40 C 1 00 45 C 0 91 50 C 0 82 55 C 0 71 60 C 0 58 Table 3 correction ...

Page 38: ...______ 84 A 0 91 x 0 92 x 0 85 Taking Column C in Table 1 wall fixing we obtain a minimum cable section of 3 x 25 mm 20Electricity power supply Prior to use the washer extractor should be connected to a multi pole switch prior to the machine to facilitate in stallation and service operations Caution The electrical installation of the machine must be undertaken by qualified personnel Caution Ensure...

Page 39: ... fuses protector in the laundry main cabinet d0466 Connect the power supply cable on the machine main switch Connect the 3 phases on the main switch see marks L1 L2 L3 and connect the earth wire on the earth terminal PE of this main switch see chapter Function checks Caution In case of a machine with integrated weighing you must use a flexible power supply cable to connect the machine ...

Page 40: ...m 3 x 125 A Electric 480 V 3 E 50 60 Hz 38 kW 50 A 4 x 16 mm 3 x 63 A Steam 380 415 V 3 E 50 60 Hz 5 kW 12 A 4 x 2 5 mm 3 x 16 A Steam 230 V 3 E 50 60 Hz 5 kW 21 A 4 x 6 mm 3 x 25 A Steam 480 V 3 E 50 60 Hz 5 kW 10 A 4 x 2 5 mm 3 x 16 A 21Compressed air connection The customer should arrange the installation of filter lubricator device as well as a pressure regulator manometer on the machine s com...

Page 41: ...ious machine functions manually is described in the chapter Machine operation under the heading Manual operation Switch on the machine s main switch and check the voltage on the three phases 3 x 400 volts Check the direction of rotation of the inner drum during spinning The inner drum should rotate as shown by the ar row on the drawing below Check this point especially if you have changed the mach...

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Page 43: ...the water and steam connections and the drain valve for signs of any leakages Empty the water from the machine and open its door Automatic operation Check that the external switch or switches are switched on and that the manual valves for water and steam if the machine has steam heating are open Run one of the machine s built in standard with heating Check that the program proceeds normally and th...

Page 44: ... ft 1 dm 61 024 cu in 1 dm 0 035 3 cu ft pascal 1 Pa 1 N m 1 Pa 0 007 500 6 mm Hg 1 Pa 0 101 97 mm H2O 1 Pa 0 010 197 g cm 1 Pa 0 000 145 psi 1 MPa 10 bar psi 1 psi 0 068947 6 bar thermie 1 th 1 000 kcal 1 th 10 6 cal 1 th 4 185 5 x 10 6 J 1 th 1 162 6 kWh 1 th 3 967 Btu watt 1 W 1 J s 1 W 0 860 11 kcal h watt hour 1 Wh 3 600 J 1 kWh 860 kcal yard 1 yd 0 914 4 m 1 yd 3 ft 1 yd 36 in temperature de...

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